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6 installation, 1 flange caps and gaskets, 2 test pressure – Richter GSO Series Strainers User Manual

Page 8: 3 direction of flow and installation position, 4 grounding, 7 operation, 1 initial commissioning, 2 improper operation and their consequences, 3 shutdown, Stallation

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Series GSO

Page 8

9540-061-en

Revision 10

TM 8361

Edition 10/2011

6

Installation

Examine valve for in-transit damage, damaged
strainers must not be installed.

Before installation the valve and the connecting
pipe must be carefully cleaned to remove any dirt,
especially hard foreign matter.

During installation, pay attention to the correct
tightening torque, aligned pipes and tension-free
assembly.

6.1 Flange caps and gaskets

Leave protective caps on the flanges until just prior to
installation.

Where there is a particularly high risk of damage to
the plastic sealing surfaces, e.g. if the mating flanges
are made of metal or enamel, PTFE-lined gaskets
with a metal inlay should be used. These gaskets are
available as accessories in the Richter range.

These gaskets are available as accessories in the
Richter range.

6.2 Test pressure

The test pressure PT of a valve must not exceed the
value of 1.5 x PS(PN) as per the identification of the
valve.

6.3 Direction of flow and

installation position

The direction of flow must be observed when installing
the valve. It is indicated by a direction arrow on the
valve body.

The installation position must always be such that the
strainer can be drained from the bottom when the
strainer basket is removed.

An incorrect installation position can result in a drop in
performance or failure of the function.

Observe remove height A in acc. with the drawing in
Section 10.3.

6.4 Grounding

The valve must be grounded. The simplest solution is
to use tooth lock washers which are placed under one
pipe bolt of each flange.

At the customer's request a setscrew M6 with a hex.
nut and washer will be provided at each flange as an
additional grounding connection.

Otherwise grounding must be ensured by different
measures e.g. a cable link.

7

Operation

7.1 Initial commissioning

Normally, the valves have been tested for leaks with
air or water. Prior to initial operation check cover
screws. For tightening torques, see Section 1.2.

Unless otherwise agreed there could be
residual amounts of water in the flow section
of the valve; this could result in a possible
reaction with the medium.

To prevent leaks, all connection screws should be
retightened after the initial loading of the valve with
operating pressure and operating temperature.
For tightening torques, see Section 1.3.

7.2 Improper operation and their

consequences

Avoid excessive contamination as otherwise high
pressure losses and damage to the valve may
occur.

Non-observance of the pressure-temperature
diagram can lead to damage.

7.3 Shutdown

The local regulations are to be observed when
dismantling the valve.

Prior to undoing the flange connection ensure, that the
plant is depressurised and emptied.

It must be noted that there is still medium in the
strainer basket area. Open cover 106 and drain
residual medium.

Prior to the start of maintenance work, the valve must
be thoroughly cleaned. Medium residue may be in the
valve even if it has been properly drained and flushed.

After dismantling, immediately protect the valve
flanges against mechanical damage by using flange
caps. See also Section 6.1.