BIC Volvo S40 T5 Front Mount Intercooler System - Manual (Page 2)

Volvo S40 T5 Intercooler System / Installation Manual
Bell Intercoolers, inc. © 2009 All rights reserved. S40-IMv1
Contents
Important Information i
Parts List i
Required Tools and Materials 1
1.0 - Vehicle Preparation 1
2.0 - Removing and Trimming Front Fascia (Nose Section) 2
3.0 - Removing Factory Intercoolers and Tubes 3
4.0 - Installing New Intercooler 4
5.0 - Start Engine and Check Connections 6
6.0 - Trim and Install Front Fascia (Nose Section) 7
7.0 - Test Drive 8
Important Information
Congratulations on your purchase of the Bell Intercoolers Volvo S40 Front Mount Intercooler System. The installation instructions
in this manual will assist you in the complete process of installing your new intercooler. Please read through these instructions
entirely before you begin the installation process. This will familiarize you with the process and alert you to any unique tools or
materials that may be required for successful installation.
however, it is important to honestly evaluate your mechanical skills and determine if you are capable of performing the installation
or if you should have the system installed by a professional mechanic.
A modern internal combustion engine is a precise piece of equipment and while durable they can be severely damaged or de-
stroyed through careless installation techniques.
To
problems with the engine or vehicle corrected prior to installing the intercooler.
C
!
Parts List
Part Name Packet/Box Qty
Intercooler Assembly -- 1
M8 - 1.25 x 60mm Bolt - Hex Head Parts - Bag 1 2
M8 Flat Washer Parts - Bag 1 2
M5 - 0.8 x 20mm Bolt - Hex Head Parts - Bag 1 1
M5 Flat Washer Parts - Bag 1 1
Hose Clamp - T-Bolt 2.5” Parts - Bag 2 2
i