Ad-4, Air dryer troubleshooting chart – Bendix Commercial Vehicle Systems AD-4 AIR DRYER 10/04 User Manual
Page 14

14
SYMPTOMS
1. Dryer is constantly
“cycling” or purging.
Dryer purges frequently
(every 4 minutes or less
while vehicle is idling).
A. If leakage IS SHOWN on gauges test for
excessive service brake system leakage.
Allowable leakage:
Single vehicle - 1 psi/minute either service
reservoir.
Tractor trailer - 3 psi/minute either service
reservoir. Repair and retest as required.
A. Excessive system
leakage.
IMPORTANT: Note whether
air pressure loss is shown
on dash gauge(s). Pressure
loss shown on gauges is
caused by service brake
system or component
leakage. Pressure loss NOT
SHOWN on gauges is
caused by supply system or
component leakage.
CAUSE
REMEDY
B. If leakage is NOT SHOWN on gauges test for
excessive supply system leakage.
Remove drain cock or valve in supply reservoir (wet
tank) and install air gauge. Build system pressure,
allow air dryer to purge and observe air gauge in
supply reservoir. Pressure drop should not exceed 1
psi per minute. Perform tests 1 to 6 in the order
presented.
AD-4
™
AIR DRYER TROUBLESHOOTING CHART
- TU-FLO 400 AIR COMPRESSOR (40 pages)
- TU-FLO 400 AIR COMPRESSOR (16 pages)
- TU-FLO 501 AIR COMPRESSOR 9/04 (36 pages)
- TU-FLO 700 COMPRESSOR 10/04 (36 pages)
- BX2150 AIR COMP (36 pages)
- D-2 GOVERNOR 5/10 (4 pages)
- BRAKE CHAMBERS (4 pages)
- E-6 DUAL BRAKE VALVES 6/10 (6 pages)
- E-6 DUAL BRAKE VALVES 6/10 (8 pages)
- E-7 DUAL BRAKE VALVE (8 pages)
- TC-2 TRAILER CONTROL BRAKE VALVE (4 pages)
- R-12 RELAY VALVES 3/4 (6 pages)
- R-6 RELAY VALVE (6 pages)
- RE-4 RELAY EMERGENCY VALVE (4 pages)
- SR-2 TRAILER SPRING BRAKE VALVE (6 pages)
- TP-2 TRACTOR PROTECTION VALVE 3/04 (4 pages)
- PP-3 TRAILER SUPPLY VALVE 3/04 (4 pages)
- TP-4 TRACTOR PROTECTION VALVE 6/07 (6 pages)
- LQ-2 QUICK RELEASE VALVES 3/04 (4 pages)
- PRESSURE PROTECTION VALVES (4 pages)
- QRV QR-1 QUICK RELEASE VALVES 7/06 (4 pages)
- MV-1 MODUTROL (6 pages)
- TW-N TWO WAY CONTROL VALVE (3 pages)
- R-7 MODULATING VALVE (6 pages)
- LP-2 LOW PRESSURE INDICATORS (4 pages)
- MANUAL SLACK ADJUSTERS (6 pages)
- AH-4 AIR HYD INTENSIFIER 4/04 (6 pages)
- DV-2 AUTO RESERVOIR DRAIN VLV 10/11 (4 pages)
- BEPA (FORD) 15X4 CAM BRAKE 5/09 (8 pages)
- DOUBLE ANCHOR PIN CAM BRAKE 5/04 (12 pages)
- COMPACT 500 9/87 (27 pages)
- INLET REG VALVE COMP 3/04 (6 pages)
- BP-1 BRAKE PROPORTIONING VALVES (6 pages)
- TU-FLO 600 AIR COMPRESSOR 9/04 (36 pages)
- ROTOCHAMBERS (4 pages)
- DD-3 SAFETY ACTUATORS (6 pages)
- E-2 BRAKE VALVES 10/11 (4 pages)
- E-5 BRAKE VALVE 3/04 (4 pages)
- TC-4 MODULATING CONTROL VALVE (5 pages)
- TC-6 BRAKE VALVE 3/04 (4 pages)
- TC-7 TRAILER CONTROL BRAKE VALVE (4 pages)
- R-8 RELAY VALVE (4 pages)
- RE6 RELAY VALVE 3/05 (12 pages)
- SR-4 SPRING BRAKE CONTROL VLV 7/07 (8 pages)