Baumfolder 714XLT: Air-Counter retrofit Manual - Manual (Page 6)

TP10387 6
INSTALLATION INSTRUCTIONS
REMOVAL OF OLD COUNTER AND RE-ASSEMBLY OF NEW
1. DISCONNECT POWER FROM MACHINE. DETACH HANDWHEEL BY REMOVING SCREW
AND WASHER FROM MAIN FOLD ROLL SHAFT. REMOVE FOUR (4) BUTTON HEAD SCREWS
HOLDING OPERATOR SIDE GUARD TO FOLDER FRAME.
2. TURN SPEED POT KNOB TO “0” AND REMOVE TWO (2) SET SCREWS HOLDING KNOB TO
POTENTIOMETER SHAFT. REMOVE NUT AND LOCKWASHER FROM POTENTIOMETER.
NOTE: THE SHAFT OF POTENTIOMETER IS USED AS A MECHANICAL ATTACHMENT OF THE
COUNTER FLANGE TO THE CONTROL PANEL. ALSO REMOVE NUT, FLAT WASHER AND LOCK
WASHER WHICH RETAINS THE OPPOSITE COUNTER FLANGE. AT THIS POINT CAREFULLY REMOVE
COUNTER FROM CONTROL PANEL SO AS NOT TO DAMAGE RED LENSE THAT IS ADHERED TO
CONTROL PANEL.
3. DISCONNECT TWO (2) RED WIRES FROM POWER SUPPLY CIRCUIT BOARD TO “L1” AND
“N” ON TB1 OF SUB PANEL BELOW. THERE ARE FOUR (4) PLASTIC STANDOFF’S HOLDING
POWER SUPPLY CIRCUIT BOARD TO SUB PANEL. PINCH TOP PORTION OF STANDOFF’S AND
REMOVE POWER SUPPLY CIRCUIT BOARD.
4. DO NOT REMOVE PHOTOEYE SENSOR FORM FOLDER!!! THE EXISTING SENSOR CABLE WITH
CONNECTOR WILL BE USED AND CONNECTED TO NEW BAUMFOLDER SENSOR INTERFACE.
5. INSTALL NEW COUNTER PART NO. 268-593-01-00 INTO FOLDER. NOTE: THE NEW COUNTER
IS THE SAME CONFIGURATION AS THE OLD. BE CERTAIN NOT TO DAMAGE RED LENSE OF CONTROL
PANEL. ATTACH NUT, FLAT WASHER AND LOCK WASHER TO STUD OF CONTROL PANEL TO HOLD
BACK FLANGE. RE-INSTALL POTENTIOMETER TO OTHER FLANGE WITH LOCK WASHER AND NUT.
TURN SHAFT OF POTENTIOMETER COUNTER CLOCKWISE UNTIL IT STOPS, THIS PUTS POSITION
AT “0”. RE-INSTALL KNOB WITH INDICATER AT “0” AND TIGHTEN SET SCREWS.
6. INSTALL NEW BAUMFOLDER SENSOR INTERFACE PART NO. FK7000304. PLUG THE SMALL WHITE
THREE(3) PIN CONNECTOR INTO BOTTOM OF COUNTER. AT THE OTHER END OF SENSOR INTERFACE
YOU WILL FIND A WHITE FOUR (4) PIN CONNECTOR, PLUG THIS INTO THE EXISTING SENSOR CABLE
COMING THROUGH FRAME. CONNECT CABLE WITH BLACK THREE (3) PIN CONNECTOR INTO
BACK OF COUNTER. CONNECT OPPOSITE END OF THIS CABLE AS FOLLOWS: CABLE WIRE #1
TO TB1-L1, CABLE WIRE #2 TO TB1-N. REMOVE RING TERMINAL FROM GREEN/YELLOW WIRE
AND ATTACH TERMINAL PART NUMBER 261-362-07-00 (SUPPLIED WITH KIT) TO WIRE, CONNECT
THIS WIRE TO ONE OF THE FREE GROUND TERMINAL TABS UP AND SLIGHTLY LEFT OF TB1.
7. WHEN REPLACING OPERATOR SIDE GUARD INTERFERENCE MAY EXIST BETWEEN THE
BLACK THREE (3) PIN CONNECTOR OF COUNTER AND HEX STANDOFF SPACER ATTACHING SAFETY
COVER TO ELECTRICAL SUB PANEL. IN THIS CASE REMOVE SCREW AND WASHER FROM SAFETY
COVER AND DETACH HEX STANDOFF SPACER. RE-INSTALL SCREW AND WASHER REMOVED ABOVE
AND FASTEN CORNER OF ELECTRICAL SUB PANEL TO HEX STANDOFF LOCATED BETWEEN SUB
PANEL AND OPERATOR SIDE FRAME. REPLACE GUARD, APPLY POWER AND RESUME FOLDING.