Baumfolder BAUM20: Pile Folder 1st Station (early 2006) - Manual (Page 3)

PAGE 3 TP10243-4
CONTENTS
DESCRIPTION PAGE
I.) Safety .................................................................................................................................................................. 6
II.) Introduction Overview ........................................................................................................................................ 7
III.) Transportation/Installation ................................................................................................................................ 7
IV.) Squaring the Machine ........................................................................................................................................ 7
V.) Electrical Connections ....................................................................................................................................... 8
1.0 . Wiring the Pump (3 phase) ................................................................................................................... 8
1.1. Wiring the Pump (1 phase).................................................................................................................................8
1.2. Other Connections ............................................................................................................................... 8
1.3 . Tapping the Transformer ...................................................................................................................... 9
1.4 . Pump Connections ................................................................................................................................ 9
VI.) "QUICK START" INSTRUCTION'S .............................................................................................................. 10
VII.) Installing Fold Plates & Stacker Delivery ...................................................................................................... 21
VIII.) Operator Controls ............................................................................................................................................ 21
1.0 . Setting Folding Speed ......................................................................................................................... 21
1.1 . Setting Stacker Belt Speed ................................................................................................................... 21
1.2 . Emergency Stop Button ....................................................................................................................... 21
1.0 Control Panel BAN-5 ................................................................................................................................ 22
1.1 . Displays ............................................................................................................................................... 22
1.2 . Machine Status Indicators .................................................................................................................. 22
1.3 . Machine Control Pushbuttons ............................................................................................................ 22
1.4 . Keypad Buttons with Selection Indicators .......................................................................................... 23
1.5 . Keypad Buttons for Selection Adjustments ........................................................................................ 23
2.0 R UN M ODE F UNCTIONS ................................................................................................................................ 23
2.1 . Machine Setup and Diagnostic Mode ................................................................................................. 23
2.2 . Counter Setup Mode ........................................................................................................................... 27
2.3 . Easy Mode and Continuous Cycle Mode ........................................................................................... 28
2.4 . Learn Mode ......................................................................................................................................... 28
2.5 . Make Ready Mode .............................................................................................................................. 29
2.6 . Network Job Mode .............................................................................................................................. 30
2.7 . Production Mode ................................................................................................................................ 30
3.0 L OGIC B OARD S TATUS I NDICATORS ............................................................................................................. 31
4.0 Process Variables Definitions .................................................................................................................. 32
4.1 . Total Input Count ................................................................................................................................ 32
4.2 . Total Output Count ............................................................................................................................. 32
4.3 . Batch Down Count .............................................................................................................................. 32
4.4 . Number of Batches .............................................................................................................................. 32
4.5 . Current Rate ......................................................................................................................................... 32
4.6 . Main Drive Run Time .......................................................................................................................... 32
4.7 . Main Drive Velocity ............................................................................................................................. 32
4.8 . Waste Count (DCT500) ....................................................................................................................... 32
5.0 C OUNTER S ETUP V ARIABLES ....................................................................................................................... 32
5.1 . Batch Preset ......................................................................................................................................... 32
5.2 . Batch Output Type .............................................................................................................................. 32
5.3 . Batch Output Time .............................................................................................................................. 33
5.4 . Sheet Length ....................................................................................................................................... 33
5.5 . Gap Length .......................................................................................................................................... 33
5.6 . Suction Length .................................................................................................................................... 33
6.0 S YSTEM M ESSAGES AND R UN M ESSAGES ....................................................................................................... 34
6.1 . Power-Up Fault Messages .................................................................................................................. 34
6.2 . Run Time Fault Messages ................................................................................................................... 35
6.3 . Machine Run Error Messages ............................................................................................................. 36