S&S Cycle CV Carburetor Jet Kits - Manual

S&S ® Cycle, Inc.
235 Causeway Blvd
La Crosse, Wisconsin 54603
Phone: 608-627-1497 • Fax: 608-627-1488
Technical Service Phone: 608-627-TECH (8324)
Technical Service Email: [email protected]
Website: www.sscycle.com Because every industry has a leader
CV Carburetor Jet Kits
Instruction 51-1177
4-25-06
Copyright © 2004, 2006
by S&S Cycle, Inc.
All rights reserved.
Printed in the U.S.A.
CARBURETOR JET KIT CONTENTS
S&S ® Part No. 11-5203 11-5202 11-5201 11-5200
Application Big Twin Big Twin Sportster ® models Sportster ® models
1999-up 1995-up 2004-up 1988-'03
Description Quantity of Kit Components
Emulsion Tube 08 B00 1 1
NOKH 1 1
Needle NOKG 1
MAHR 5 1 1
165 1
170 1 1
175 1 1
Main 180 1 1 1
Jet 185 1 1
190 1 1 1
195 1 1
200 1 1
205 1 1
45 1 1 1 1
Slow
48 1 1 1 1
Jet
50 1 1
KIT PART NO. APPLICATION
11-5203 1999-up big twin
11-5202
1999-up big twin
1990-'99 big twin
11-5201 2004-up Harley-Davidson ® Sportster ® models 883/1200
11-5200 1988-'03 Sportster ® models 883/1200
Installation:
Follow all safety and service procedures as outlined in your appropriate service
manual, for disassembly and reassembly of your stock CV carb.
Jetting:
NOTE – The following chart is intended as a guideline for your base jetting. Your
actual jetting may be slightly different.
Jet
Needle
Slow Jet
Main Jet & Emulsion Tube
CV CARB JETTING CHART
1988-'03
Harley-Davidson ®
Sportster ® models
2004-Up
Sportster ® models
1990-'99
1999-Up
Big Twin
1999-Up
Big Twin
Stock Engine
#45 Slow Jet, NOKH
Jet Needle, and Stock
Main Jet
#45 Slow Jet, NOKH
Jet Needle, and Stock
Main Jet
#45 Slow Jet, NOKG Jet
Needle 1999-’90,
MAHR5 Jet Needle
1999-Up, Emulsion Tube
& Stock Size Main Jet
#45 Slow Jet, MAHR5
Jet Needle, Emulsion
Tube & Stock
High-Flow Air
Cleaner
& Exhaust
#45 Slow Jet, NOKH
Jet Needle, and
possibility one size
larger then stock Main
Jet
#45 Slow Jet, NOKH
Jet Needle, and
possibility one size
larger then stock
Main Jet
#48 Slow Jet, NOKG Jet
Needle 1999-’90,
MAHR5 Jet Needle 1999-
Up, Emulsion Tube &
one size larger then
stock size main Jet
#48 Slow Jet,MAHR5
Jet Needle, Emulsion
Tube & one size larger
then stock size Main
Jet
High-Flow Air
Cleaner,
Exhaust
& Bolt-In Cam
#48 Slow Jet, NOKH
Jet Needle, and one
to two sizes larger
then stock Main Jet
#48 Slow Jet, NOKH
Jet Needle, and one
to two sizes larger
then stock Main Jet
#48 - 50 Slow Jet, NOKG
Jet Needle 1999-’90,
MAHR5 Jet Needle
1999-Up, Emulsion Tube
& one to three sizes
larger then stock size
Main Jet
#48 - 50 Slow Jet,
MAHR5 Jet Needle,
Emulsion Tube & one
to three sizes larger
then stock size Main
Jet