S&S Cycle Race Tour Mufflers - End Cap Installation User Manual
Page 2
2
Kit contents:
• End caps
• Loctite®
Installation
1. End cap installation can be done with the mufflers on or off the motorcycle. If installation is done with the mufflers off the bike, lay the
mufflers on a soft surface to prevent scratches.
2. Remove the two socket head cap screws located on the inside of the muffler body that hold in the baffle. See picture 1.
3. Leaving the baffle in place, install the end cap, lining up the holes in the end cap with the holes in the baffle. See Picture 2.
4. Place a drop of Loctite® (provided) on each of the screws and re-install. See Picture 3. Torque screws to 80-90 in/lb. See Picture 4.
5. Repeat procedure for other muffler.
6. Thoroughly clean the muffler and end caps to remove any fingerprints or oil. This will prevent staining when muffler gets hot.
Picture 2: End cap installed with holes lined up with holes
in baffle
Items needed:
• 3/16" Ball end allen wrench
• Inch/pound torque wrench
Picture 3: Apply Loctite® to screws and reinstall
Picture 4: Torque screws to 80-90 in/lb
Picture 1: Removing screws from muffler
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