S&S Cycle Power Tune Duals for Touring Models 2009–Up (PN 550-0004 and 550-0143) - Manual (Page 3)

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15- Clean header pipes and crossover (see step 21).
16- Insert worm gear clamps into slots on the back side of the heat shields. All clamp screws except the upper two on the rear shield should be
positioned so the screw heads can be accessed from the front or bottom of the headers. Tip: Insert clamps halfway into the slots and bend the
ends outward to ease installation over header pipes.
17- Install heat shields. Connect and loosely tighten all worm gear clamps. Position screw heads for easiest access and tighten with a ¼" nut driver
or screwdriver.
18- Reinstall front floorboard in lowest position.
19- Align and tighten the muffler and header/crossover clamps. Maker sure the header/crossover clamp does not contact the frame.
20- Reconnect oxygen sensor electrical plugs.
21- Before operating motorcycle, clean pipes and mufflers with soap and water or window cleaner. Any grease or oil will permanently burn onto
pipes. Dry thoroughly.
Carefully read the enclosed Important Notice sheet. Re-jetting and or recalibration may be required.
Check all mounting hardware to be sure it is tight before and after first operation of motorcycle. Periodically, check tightness of all
mounting hardware.
USE AND CARE: Wash your accessories with the same care you use when washing your motorcycle. Use mild soap and water. DO NOT use abrasive
chemicals or cleaners, or high pressure washers.
Cover ends of mufflers when washing motorcycle. Mufflers may internally corrode if saturated with water and allowed to sit.
CONTENTS
Description ........................................Qty
Header weldment ....................................1
Crossover weldment ...............................1
Torca/AccuSeal clamp ............................1
Front heat shield ......................................1
Rear heat shield ........................................1
Left heat shield .........................................1
Heat shield clamps ................................ 10
Crossover spacer weldment .................1
¼-20 x 2.25" oil pan bolts ......................4
Crossover spacer lock washers ...........4
5/16" -24 x 0.75" hex head bolt ...............2
5/16" flat washer ............................................2
12mm O
2
plug ............................................2
12mm O
2
gasket ........................................2
18mm O
2
plug ............................................2
18mm O
2
gasket ........................................2
5/16" washer, 1.12" OD x 0.314" ID .........2
Silicone grommet .....................................2
S&S POWER TUNE DUAL HEADERS FOR 2009–2012 BAGGERS
JET-HOT® BLACK HEAT SHIELDS Part Number
2009–2012 Touring Models 550-0143
Replacement Heat Shields
Chrome 550-0155
Black 550-0157
To change up your
look, replaement
Heat Sheilds are
also available!
CAUTION
WARNING
CAUTION