S&S Cycle California V-Series Engine - Manual (Page 5)

5
MAINTENANCE
To maintain your new engine warranty and to assure proper emissions system operation, regular inspections and servicing must be performed.
Periodic
The motorcycle should be checked frequently (for example, with each tank of gasoline) for fuel or oil leaks and oil level. After the engine is warm, the
idle speed may occasionally require minor adjustment. The air cleaner should be inspected every few hundred miles. See the motorcycle owner’s
manual for other recommended periodic maintenance.
During Break-In
At 50 Miles (80 Kilometers):
1- Change engine oil and filter.
2- Inspect for fuel and oil leaks.
3- Inspect air cleaner element and service as required.
4- Check tightness of exterior fasteners, except head bolts.
Engine Maintenance at 500 Miles (800 Kilometers):
1- Change engine oil and filter.
2- Inspect for fuel and oil leaks.
3- Inspect air cleaner element and service as required.
4- Check tightness of exterior fasteners, except head bolts.
5- Check operation of enrichment device and throttle controls.
6- Check engine idle speed.
7- Check tightness of engine mounts.
Regular Service Intervals
Regular lubrication and maintenance will help keep your new S&S engine operating at peak performance. The following table presents the required
service schedule for normal operating conditions. Failure to complete the required engine maintenance can result in engine damage and an increase
in emissions. Please refer to the motorcycle owner’s manual for any additional required chassis maintenance.
Engine Service Intervals
Item Interval
Engine Oil & Filter Change at 50, 500, 2,500 miles (80, 800, 4,000 kilometers), every 2,500 miles (4,000 kilometers) thereafter 1
Air Cleaner Element Inspect at 50 and 500 miles (80 and 800 kilometers), every 2,500 miles (4,000 kilometers) thereafter 2
Tappet Oil Screen Inspect every 2,500 miles (4,000 kilometers). Replace every 5,000 miles (8,000 kilometers).
Petcock, Lines, & Fittings, Vacuum Lines Inspect at 50 and 500 miles (80 and 800 kilometers), every 2,500 miles (4,000 kilometers)
thereafter.
Fuel Tank Filter Screen & In-Line Fuel Filter (If used) Inspect every 5,000 miles (8,000 kilometers).
Engine Idle Speed Adjust as required.
Operation of Throttle & Enrichment Device Controls Inspect at 500 miles (800 kilometers) and every 2,500 miles (4,000 kilometers) thereafter.
Spark Plugs Inspect every 5,000 miles (8,000 kilometers). Replace every 10,000 miles (16,000 kilometers) or as
needed.
Ignition Timing Inspect every 5,000 miles (8,000 kilometers).
Engine Mounts Inspect at 500 miles (800 kilometers) and every 5,000 miles (8,000 kilometers) thereafter.
External Fasteners Except Engine Head Bolts Re-torque at 500 miles (800 kilometers) and every 5,000 miles (8,000 kilometers) thereafter.
1- S&S recommends that petroleum-based oil not specifically formulated for motorcycles should be changed every 1,000 miles (1,600 kilometers)
after the break-in period.
2- Replace more frequently if required or if engine is operated in a dusty environment.
Motorcycles operated under adverse conditions (severe cold, heat, dusty or wet conditions, extended idling, pro-longed high speed, or
extreme load) should have regular maintenance performed more frequently to ensure safe, reliable operation.
CAUTION