S&S Cycle OHV BT and KN-Series 1936-47 Flathead Power Rocker Arms and Rocker Shafts User Manual
Page 2
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ROCKER ARM REBUILD
S&S® uses specially machined and indexed rocker arm bushings, a rebuild may be more the an average shop or individual can handle, contact S&S
Tech services for more information.
1- To check the wear limits use the chart below.
2- The function of the shaft to bushing tolerance is oil control to the top end, we do not recommend exceeding the wear limit, however, if you are
not experiencing oil flooding to the top end, it is unlikely to need to replace the rocker arm bushings unless they are damaged or show unusual
or uneven wear.
NEW KN ARM REAM
NEW KN SHAFT
Top of Tolerance
0.55165
Top of Tolerance
0.5500
Bottom of Tolerance
0.55085
Bottom of Tolerance
0.5495
Total Tolerance
0.0008
Total Tolerance
0.0005
Nominal Diameter
0.55125
Nominal Diameter
0.54975
NOMINAL NEW
0.0015
Nominal Clearance
0.00075
Nominal Gap Around Shaft
LOOSEST NEW
0.00215
Max Clearance
0.001075
Max Gap Around Shaft
TIGHTEST NEW
0.00085
Min Clearance
0.000425
Min Gap Around Shaft
LOOSEST AT WEAR LIMIT
0.00415
Max Clearance
0.002075
Max Gap Around Shaft
ROCKER ARM AND HOUSING INSTALLATION - GENERAL
1- Determine your usage per figures 1, 2 or 3. Assemble rocker arms as shown for your application, note the oil hole end of the shaft must go in
the rocker housing in order to properly oil the top end.
2- Follow installation Figure 1a.
- Shift Collar Replacement for S&S Transmission (7 pages)
- Secondary Drive Belt Handling and Installation (2 pages)
- X-Wedge Rubbermount (XW-R) Transmission Case with Engine and Swing Arm Mount (8 pages)
- Billet Primary Cover for 1989-06 Harley-Davidson Softail and 1991-05 Dyna Models with Forward and Mid Controls (4 pages)
- All-Helical Transmission Gear Set Cassettes for Harley-Davidson 1991-05 Dyna, 1991-06 FLT and Softail models, and Custom Applications (20 pages)
- All-Helical Transmission Complete Assembly for 1991-99 Harley-Davidson Softail and Custom Applications (8 pages)
- Speedometer Calibrator (Part 55-1007) (4 pages)
- Frame Lock (4 pages)
- Hydraulic Side Cover Kit PN 56-4060 (8 pages)
- Transmission Case, 4-to-5 Speed (8 pages)
- 5-Speed Trasmission Case for 1986-99 Big Twin and Custom Applications (4 pages)
- Rocker Arm Rebuild Kit for 1984-Up Big Twin and 1986-up Harley-Davidson Sportster Models (4 pages)
- Rocker Boxes for 1966-84 Big Twin (7 pages)
- Billet Rocker Cover Assemblies for Harley-Davidson evolution engines (8 pages)
- Billet Rocker Covers for Harley-Davidson Twin Cam 88 (4 pages)
- Die-Cast Rocker Covers for 1984–99 and 1999–14 Harley-Davidson Big Twin Engines and S&S V-Series and T-Series engines (7 pages)
- Quickee Pushrod Supplement (1 page)
- Rocker Arm Rebuild Kit for 1966-1984 Big Twin Engines (4 pages)
- Cams for Panhead, Shovelhead, & Harley-Davidson Evolution Engines (8 pages)
- Chain Drive Camshaft Set for Harley-Davidson Twin Cam 88 Engines (8 pages)
- Gear Drive Cams for Harley-Davidson Twin Cam 88 Engines (8 pages)
- Hydraulic Lifter Limited Travel Kit Fits All Harley-Davidson Evolution Engines (2 pages)
- Pushrod Kits and Travel Limiters (all) (8 pages)
- Pushrod Kit for Harley-Davidson Twin Cam 88 Engines (1 page)
- Valve Spring Kits for 1984-2004 Big Twin & 1986-2003 Four-Cam (90-2077 and 90-2078) (4 pages)
- 590 Lift Valve Spring Kits 90-2060 and 90-2063 for 1948–1984 Big Twin Engines (4 pages)
- Spring Kit 90-2053 (Fits all Panhead and Shovelhead Engines) (2 pages)
- High Performance Valve Spring Kits 90-2079, 90-2080 and 90-2081 (4 pages)
- Hydraulic Tappet PN 33-5342 (2 pages)
- Valve-To-Valve Clearances in S&S Shovel-Style Cylinder Heads (1 page)
- Sidewinder Valve Spring Kits for 1984-04 Big Twin and 1986-03 Four-Cam Engines (PN 90-2069) (4 pages)
- 2006-Up Gear Drive Cams for Harley-Davidson Twin Cam 88 Engines (12 pages)
- Chain Drive Camshaft for 2007-Up Big Twin and 2006-Up Harley-Davidson Dyna (7 pages)
- Standard and Easy Start Chain Drive Camshafts for Harley-Davidson Twin Cam 88 Engines 1999–2006 Big Twin, except 2006 Dyna models (8 pages)
- Standard and Easy Start Chain Drive Camshafts for 2006 Harley-Davidson Dyna models and all 2007-up Big Twins (8 pages)
- Standard & Easy Start Gear Drive Camshafts for 2007–up Harley-Davidson Big Twin and 2006 Dyna Models (8 pages)
- Adjustable Pushrods (4 pages)
- Spring Kits on 7mm Valve Stems (1 page)
- 650 Lift Conical Valve Spring Kits for 1984–Up Big Twin and 1986–Up Four-Cam Engines (PN 106-5909 & 900-0050) (4 pages)
- Easy Start Camshafts for X-Wedge Engines (12 pages)
- Pushrod Kits 1936-84 BT & 1957-85 XL (5 pages)
- 585 Sidewinder Valve Spring Kits for X-Wedge Engines (3 pages)
- Billet Aluminum Rocker Arm Kit for X-Wedge Engines (6 pages)
- Flathead Power Rocker Cover Gaskets (1948–65) P/N 900-0339 (Set) 900-0329 (Individual) (1 page)