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Operation, Replacing carbon brushes – Multiquip HBC25B User Manual

Page 11

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HBC19B/HBC25B REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #1 (03/07/12) — PAGE 11

REPLACING CARBON BRUSHES

When the carbon becomes less than 5 or 6 mm (1/4 inch)
the motor force deteriorates because of low rectification
(Figure 4). The carbon brushes need to be replaced at this
time. It is also recommended that the brushes be replaced
after 200 hours of use.

WARNING

Unplug unit from power source before replacing carbon
brushes.

DANGER

During operation of this rebar cutter, there
exists the possibility of

electrocution,

electrical shock or burn, which can
cause

severe bodily harm or even

DEATH!

To avoid these hazards:

NEVER use damaged or worn cables
when plugging the rebar cutter into
an AC power receptacle.

NEVER grab or touch a live power
cord with wet hands.

NEVER stand in water and touch a live power cord.

1. Make sure that the power plug is not connected to the

power source.

2. For the HBC19B, remove the 2 bolts holding the cover

using a 4mm allen-head wrench then remove the cover
to access the two carbon brush caps (one on each
side). See Figure 5.

3. Remove the carbon brush cap of the motor outer frame

using a standard screwdriver. See Figures 5 and 6.

4. Replace the carbon brushes with new ones (two for

the HBC19B and one for the HBC25B).

5. Put back the cap after brush is installed.

6. For the HBC19B, replace cover and tighten 2 bolts.

2. The cutter rod will retract and return to its starting

position.

3. Once the cutter rod returns to its starting position,

tighten the return valve before resuming rebar cutting.

RETURN VALVE

Figure 3. Return Valve

Figure 4. Carbon Brush Size

5-6 MM

(1/4 INCH)

Figure 5. Replacing Carbon Brushes (HBC19B)

Figure 6. Replacing Carbon Brushes (HBC25B)

CARBON BRUSH CAP

OPERATION

REMOVE 2 BOLTS
TO REMOVE COVER

USE STANDARD
SCREWDRIVER
TO REMOVE CAP

CARBON
BRUSH

POWER

CORD

(POWER ON)

WET

H

ANDS

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