Multiquip LS-60TD - Manual (Page 4)

PAGE 4 — MAYCO LS-60TD PUMP — OPERATION AND PARTS MANUAL — REV. #4 (09/15/11)
TABLE OF CONTENTS
Specification and part number are subject to
change without notice .
MAYCO LS-60TD
STRUCTURAL CONCRETE PUMP
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ...................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols ..............................8-9
Rules for Safe Operation ...................................10-12
Operation and Safety Decals .............................14-15
Important Hand Signals .......................................... 16
General Information ...........................................17-18
How it Works ........................................................... 19
Pump Components ............................................20-21
Control Box Components ........................................ 22
Engine Components ............................................... 23
Inspection ...........................................................24-26
Start-Up Procedure ............................................27-29
Shut-Down Procedure ............................................. 29
Operating Procedures ........................................30-36
Trailer Safety Precautions ....................................... 37
Towing Information .............................................38-39
Trailer Hitch Connections ........................................ 40
Maintenance (Pump) .........................................41-47
Maintenance (Trailer) .........................................48-50
Wiring Diagram (Tail Lights) .................................... 51
Wiring Diagram (Electrical) ..................................... 52
Wiring Diagram (Control Panel) .............................. 53
Wiring Diagram (Terminal Blocks)........................... 54
Wiring Diagram (Terminal Blocks to Comp.) ........... 55
Wiring Diagram (Harness Connect) ........................ 56
Wiring Diagram (Optional Hopper Vibrator) ............ 57
Wiring Diagram (Start/Shutdown Solenoid Relay).. 58
Hydraulic System Diagram ..................................... 59
Manifold Block Ports ............................................... 60
Appendix — Concrete Mix Information ..............61-62
Appendix — Slump Test Procedure ........................ 63
Appendix — Recommended
Shotcrete System ..........................64-65
Appendix — Recommended
Shotcrete Accessories ...................66-67
Troubleshooting (Pump).....................................68-69
Troubleshooting (Engine) ........................................ 70
Troubleshooting (Brake System)............................. 71
Explanation Of Codes In Remarks Column ............ 72
Suggested Spare Parts ........................................... 73
COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRAWINGS WINGS WINGS WINGS WINGS
Name Plate and Decals ..................................... 74-75
Frame Assy. ....................................................... 76-77
Axle Assy. ........................................................... 78-79
Brake Line Assy. ................................................ 80-81
Brake Lights Assy. .............................................. 82-83
Trailer Hitch Assy. ............................................... 84-85
Battery Assy. ...................................................... 86-87
Hopper Assy. ...................................................... 88-89
Hopper Attachment Assy. .................................. 90-91
Hopper Interior Assy. ......................................... 92-93
Shuttle Cylinder Assy. ........................................ 94-97
Lubrication Pistons Assy. ................................... 98-99
Fuel Tank Assy. .............................................. 100-101
Heat Exchanger Assy. .................................... 102-103
Accumulator Assy. .......................................... 104-105
Remixer Control Assy..................................... 106-107
Lubrication Panel Assy. .................................. 108-109
Engine Cover Assy. ........................................ 110-111
Hydraulic Tank Assy. (Old Style)..................... 112-113
Hydraulic Tank Assy. (New Style) ................... 114-115
LS-60TD Engine Assy. ................................... 116-117
LS-60TD Engine Air Cleaner Assy. ................ 118-119
Throttle Assy. ................................................. 120-121
Water Separator Assy. ................................... 122-123
Hydraulic Pump Assy. (Old Style)................... 124-125
Hydraulic Pump Assy. (New Style) ................. 126-127
Manifold Assy. ................................................ 128-129
Control Box Assy. ........................................... 130-131
Control Box Harness Assy. ............................ 132-133
Remote Control Cable Assy. .......................... 134-135
Terms and Conditions of Sale - Parts ................... 136
Mayco Pump Warranty .......................................... 137