Multiquip C30HDNI - Manual (Page 4)

PAGE 4 — MAYCO C-30HDNI (ZENITH) PUMP — OPERATION AND PARTS MANUAL — REV. #11 (04/03/12)
MAYCO C-30HDNI (ZENITH)
CONCRETE PUMP
Proposition 65 Warning .............................................. 2
Silicosis/Respiratory Warnings ................................... 3
Table of contents ........................................................ 4
Parts ordering procedures .........................................5
Pump Specifications ...................................................6
Engine Specifications ................................................. 6
Pump Dimensions ......................................................7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-12
Towing Guidelines .............................................. 14-15
Trailer Safety Guidelines .................................... 16-18
Operation And Safety Decals ...................................20
Important Hand Signals ...........................................21
Pump Components ............................................ 22-23
Control Box Components .........................................24
Engine Components ................................................25
General Information .................................................26
How It Works ...................................................... 27-28
Operating Information ........................................ 29-32
Inspection ........................................................... 34-36
Startup/Shutdown Procedures.................................37
Maintenance (Pump) ......................................... 38-47
Engine Troubleshooting...................................... 48-49
Malfunction Indicator Diagnostic Error Codes .............50
Wiring Diagram (Zenith Wiring Harness) ........... 52-53
Wiring Diagram ........................................................54
Wiring Diagram (Trailer Lights) ................................55
Appendix —
Slump Test Procedure ........................................56
Concrete Mix Information ............................. 57-59
Recommended Shotcrete System ............... 60-61
Recommended Shotcrete Accessories........ 62-63
Explanation of Codes in Remarks Column ..............64
Suggested Spare Parts ............................................65
TABLE OF CONTENTS
Specification and part
number are subject to change
without notice .
NOTE
COMPONENT DRAWINGS
Nameplate and Decals....................................... 66-67
Compensator Piston Rod Assembly .................. 68-69
Connecting Rod - Drive Side Assembly ............. 70-71
Rocker Assembly ............................................... 72-73
Countershaft Assembly ...................................... 74-75
Crankshaft Assembly ......................................... 76-77
Manifold Assembly ............................................. 78-79
Frame Assembly ................................................ 80-81
Axle Assembly .................................................... 82-83
Muffler, Air filter And Stop Switch Assembly ...... 84-85
Clutch Assy ........................................................ 86-87
Radiator & Engine Mounting Bracket Assy......... 88-89
Radiator, Mounting And Hoses Assembly.......... 90-91
Control Box Assembly ........................................ 92-93
Battery Assembly ............................................... 94-95
Fuel Tank Assembly ........................................... 96-97
Hopper Assy....................................................... 98-99
Hood Assembly .............................................. 100 101
Lubrication Panel Assembly ........................... 102-103
Remote Control Cable Assembly ................... 104-105
Zenith Fuel Injection System ......................... 106-107
COMPONENT DRAWINGS
(NISSAN ENGINE)
Cylinder Block And Oil Pan Assembly ............ 108-109
Cylinder Head And Valve Cover Assembly .... 110-111
Crankcase Ventilation Assembly .................... 112-113
Piston, Crankshaft And Flywheel Assembly... 114-115
Camshaft And Valve Mechanism Assembly ... 116-117
Manifold Assembly ......................................... 118-119
Oil Pump Assembly ........................................ 120-121
Exhaust Tube and Muffler Assembly .............. 122-123
Water Pump Assembly ................................... 124-125
Ignition System Assembly .............................. 126-127
Distributor Assembly ...................................... 128-129
Alternator Assembly ....................................... 130-131
Terms and Conditions Of Sale — Parts .................132
Mayco Pump Warranty ...........................................133