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Piston change (re-cone kit), Settings and tuning – MTX Audio JackHammer 22 4000W RMS Dual 2 Ohm SuperWoofer User Manual

Page 5

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PISTON CHANGE (RE-CONE KIT)

Since the installation of the JackHammer is a large investment in time and resources, the cone can be

removed without removing the entire sub or enclosure. Re-coning the woofer is surprisingly easy. No glue is

needed, just bolts, and if you followed the enclosure design it can be done without taking the woofer out of

the enclosure. Directions for either procedure follow.

To Re-cone the Woofer when Removed from the Enclosure

To remove the cone, unscrew the twelve

3

16

" hex screws from the front gasket of the woofer and remove the

gasket. Next remove the six

5

32

" hex screws from the back of the spider plateau and loosen the tinsel leads at

the terminal. The tinsel leads are the four 3mm hex screws at the top of the terminal that hold the voice coil

wires. Gently pull on the cone under the surround and the cone assembly should pull away from the woofer

motor. Be sure and pull evenly to prevent the assembly from binding in the basket. You are now ready to put in

the new re-cone kit.

Place the new cone assembly into the woofer motor. Make sure to align the tinsel leads from the re-cone kit

with the terminals and line up the large notches in the surround with the largest holes in the basket. Insert

the tinsel leads into the terminal ensuring the red lead is going into the positive (+) position and the black lead

is going into the negative (–) position. Tighten the four set screws and then slightly tug in the tinsel leads to

make sure they are tight in the terminal.

Next, insert the six

5

32

” hex screws back into the spider plateau and tighten. Replace the top gasket over

the surround on the top of the woofer. The counter-bore holes in the gasket need to align with the smaller

threaded holes in the basket. Insert the twelve

3

16

" hex gasket screws into the counter-bored holes and

tighten. Your new cone is now installed and you are ready to once again experience the JackHammer’s

extreme bass!

To Re-cone the Woofer when Installed in the Enclosure

If you have made the back removable, as suggested earlier in this manual, you can remove the cone without

removing the woofer from the enclosure. To remove the cone, unscrew the twelve

3

16

" hex screws from the

front gasket of the woofer and then remove the top gasket. DO NOT remove the T-30 wood screws because

the gasket can be removed with these still in place. Next, remove the six

5

8

" bolts from the back with a

15

16

"

wrench and pull off the back of the enclosure. Then, remove the six

5

32

" hex screws from the back of the

spider plateau and loosen the tinsel leads at the terminal. The tinsel leads are the four 3mm hex screws at

the top of the terminal that hold the voice coil wires. Gently pull on the cone under the surround and the cone

assembly should pull away from the woofer motor. Be sure and pull evenly to prevent the assembly from

binding in the basket. You are now ready to put in the new re-cone kit.

Place the new cone assembly into the woofer motor. Make sure to align the tinsel leads from the re-cone kit

with the terminals and line up the large notches in the surround with the largest holes in the basket. Insert

the tinsel leads into the terminal ensuring the red lead is going into the positive (+) position and the black lead

is going into the negative (–) position. Tighten the four set screws and then slightly tug in the tinsel leads to

make sure they are tight in the terminal.

Next, insert the six

5

32

" hex screws back into the spider plateau and tighten. Replace the top gasket over

the surround on the top of the woofer. The counter-bore holes in the gasket need to align with the smaller

threaded holes in the basket. Insert the twelve

3

16

" hex gasket screws into the counter-bored holes and

tighten. Finally, replace the back of the enclosure and re-attach the

5

8

" bolts to support the back of the woofer.

Your new cone is now installed and you are ready to once again experience the JackHammer’s extreme bass!

T9922-22 WIRING SETUP

This figure shows the recomended amplifier connection for the T9922-22 using the MTX TE4001D amplifier.

SETTINGS AND TUNING

Strapped amplifiers require “gain matching.” This is the process of adjusting each amplifier’s gain, frequency,

and EQ to be sure both amplifiers are sending the same AC voltage to the woofer. This will require a volt ohm/

multi meter and test tones.

1. It is recommended to have a crossover setting of 60-80Hz and the subsonic filter turned off.

2. The parametric EQ can be used to adjust ±12dB from 30-80Hz with a variable “Q” of 0.5 to 4. Using the

boost in the 60-80Hz region with a “Q” of 1 or 2 is suggested. The “Q” adjusts the bandwidth of frequencies

that are boosted or cut. For more information, read the owner’s manual for the amplifier.

Wiring Conversion from -44 to -22

The T9922-22 requires only one TE4001D amplifier to operate correctly, while the T9922-44 requirers

two TE4001D amplifiers. If you are converting your woofer from a dual 4 Ohm (T9922-44RCK) to a dual 2

Ohm (T9922-22RCK) you will need to wire the coils in a parallel configuration (1 Ohm impedance) before

connecting to one TE4001D amplifier. The other option is to connect the woofer in series (4 Ohm impedance)

to two TE4001D strapped amplifiers.

CA

P+ +

BATT

REM

-GN

D CA

P-

1/0 AWG

1/0 AWG

16 AWG

4 AWG

4 AWG

Amplifier shown operating at 1 Ohm driving both
JackHammer voice coils which are wired in parallel.

Amplifier’s main
power terminals

Woofer Terminal Connection
(1 ohm connection)

Minimum 8awg
Speaker wire

8 AWG