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Alley cat air cleaner for vstar 950, Installation – Kuryakyn 9539 ALLEY CAT AIR CLEANER for VSTAR 950 User Manual

Page 3

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PAGE

3

STEP 11

Refer

to

PIC 3 on

PAGE 2

. Install the included rubber Inlet Flow Plate in the Adapter as shown.

STEP 12

Refer

to

PIC 5. Hold the Adapter assembly

up to the throttle body; attach the breather
hose to the 1/2” Elbow Hose Fitting and
secure it with the hose clip.


STEP 13

Position the Adapter so that the rubber Plate
interlocks with the flange on the throttle
body.


STEP 14

Refer

to

PIC 5. Secure the Adapter to the

throttle body with the three OEM screws
removed in

STEP 2

. Leave the screws

loose until all three have been started, then
tighten.


STEP 15

Refer

to

PIC 5. Remove the adhesive back-

ing from the included Adhesive Gasket, align
the holes, and install it on the Adapter as
shown.


STEP 16

Refer

to

PIC 6. Locate the Backing Plate in the kit. Install the included black

rubber Vacuum Caps over the nipples on the Backing Plate.

Attach the Cap Retainer Plate with the supplied #8-32 Button Socket Cap
Screw and #8 Flat Washer. Tighten securely. The dropped center of the Cap
Retainer Plate goes towards the Backing Plate.


NOTE:

Some parts are shown being assembled off the bike for
clarity; assemble parts on the bike by following the STEPS
below.


STEP 17

Refer to PIC 7. Insert the three 1/4-20 X 1/2” Socket Head Cap Screws
through the mounting holes from the front of the Backing Plate. Place the
included Air Lock Ring (shown in PIC 6) over these from the back side. The
Air Lock Ring will act as a gasket between the Backing Plate and the 7/8”
Spacer.


STEP 18

Slide the included 7/8” Spacer onto the protruding ends of the Screws on the
back side of the Backing Plate.

Attach the Backing Plate and Spacer to the throttle body with the included
1/4”-20" X 1-1/2” Socket Head Cap Screws. Tighten the Screws evenly. DO
NOT
over-tighten the Screws.

STEP 19

Locate the Velocity Plate in the kit. Position the Velocity Plate
on the Backing Plate so that the slots align as shown in PIC
8
.







ALLEY CAT AIR CLEANER for VSTAR 950

INSTALLATION

ATTACH THE
BREATHER

HOSE TO THE
FITTING

PIC 5

SECURE THE
ADAPTER TO

THE THROTTLE
BODY WITH

THE THREE
OEM SCREWS

VACUUM NIPPLE

PIC 7

BACKING PLATE INSTALLED

PIC 6

CAP RETAINER PLATE

VACUUM CAPS

BACKSIDE OF BACKING PLATE

AIR
LOCK

RING

-cont.-

Some high performance air cleaners ex-
tend beyond the OEM unit to achieve
smoother air flow and better perform-
ance. Riding position may be affected It
is important to familiarize yourself with
the new riding position.

PIC 8

VELOCITY PLATE