Kuryakyn 9570 MACH 2 CO-AX AIR CLEANER KIT - Manual (Page 2)

PAGE
2
A FACTORY SERVICE MANUAL WILL BE HELPFUL IN PERFORMING THIS
INSTALLATION. DO NOT ATTEMPT TO PERFORM THIS
INSTALLATION IF YOU ARE NOT CONFIDENT IN YOUR
ABILITY TO COMPLETE ALL OF THE STEPS IN THE
PROCEDURE; CONSULT A TRAINED TECHNICIAN. IMPROPER
INSTALLATION COULD RESULT IN SERIOUS INJURY OR
DEATH.
Some of our high performance air cleaners extend beyond the
stock/OEM unit to achieve smoother air flow and better
performance. Riding position may be affected, so it is important to
familiarize yourself with the new riding position.
Proper tuning is important. We recommend carbureted bikes should
be rejetted and fuel injected bikes should be tuned with a
TTS MasterTune tuning system (calibrations available at
www.kuryakyn.com), or by an experienced tuner, on a dyno, with an
exhaust gas analyzer. 2007 and later Harley Twin Cams run
especially lean combined with retarded ignition timing. Lean
conditions and/or retarded ignition timing will cause high exhaust
temperatures and discolor chrome exhaust.
STEP 2
Remove the stock air cleaner so that the throttle body/carb is completely
exposed. Be sure to scrape any gasket material that may be left on the throttle
body/carb.
STEP 3
Locate the gasket. Hold the gasket (as shown in PIC 1) to the flange of the
throttle body/carb, make sure you line up the holes of the gasket with those on
the throttle body/carb .
STEP 4 As shown in PIC 2, mount the chrome support bracket in place and secure using
the breather bolts provided. Make sure the gasket is between the mounting
bracket and the throttle body/carb. Make sure the holes on the throttle body/carb
flange are in the center of the slots of the chrome bracket. Tighten breather
bolts.
Be sure the support bracket contacts each head when it is in place
across the front of the throttle body/carb. If there is a gap between
the heads and the support bracket, push the carb inward to
eliminate this gap or if the carb is fully seated and on Delphi
models, use the supplied bracket shim washers. Tightening the
breather bolts when a gap is present here will likely result in a
broken bracket within a short period of time.
STEP 5 Install the straight fittings to the backing plate as shown in PIC 3, connect the
formed breather hoses to the straight fittings on the Mach 2 backing plate.
STEP 6
As shown in PIC 2, hold the flat air lock ring in place against the mounting
bracket. Line up the holes from the air lock ring with the threaded holes in the
throttle body/carb flange.
MACH 2 CO-AX AIR CLEANER
INSTALLATION
-cont.-
PIC 4
PIC 3
STRAIGHT FITTINGS
BREATHER HOSES
PIC 2 BREATHER
BOLT
AIR LOCK RING
THIS HOLE FOR CARB MODELS ONLY
SUPPORT
BRACKET
PIC 1
GASKET
THIS HOLE FOR CARB MODELS ONLY
GASKET