Kargo Master Quick Pack Ladder Rack (30090) - Manual

Monday- Friday 8:00 A.M. to 4:30 P.M. (PACIFIC )
®
QUICK PAC LADDER RACK
Assembly Instructions
1-800-343-7486
For TECHNICAL SUPPORT Call:
(14 ea.)
3/8" SAE
Flat Washer
D
(10 ea.)
3/8"
Lock Washer
E
(8 ea.)
3/8" Hex Nut
F
(BU
LKHE
AD
)
(BULKHEAD )
ROTATE FOR BEST FIT
C
(9 ea.)
3/8" x 1/2"
Allen Head Set Screw
(2 ea.)
3/8" x 2 1/2"
Hex Bolt
B
(10 ea.)
3/8" x 1 3/4"
Hex Bolt
A
( CAB )
( BED FLOOR )
STEP 1 -
The Quick Pac Rack can be mounted on the driver or
passenger side of the truck bed. Choose now. The front upright
support bracket will be bolted to the front bulkhead (two bolts on
either side of the upright) and into the side stake pocket (one bolt)
of the truck bed. The height of this bracket should be adjusted so
that the backing plate can be drawn tightly against the flat surface
of sheet metal of the bulkhead (see drawing ). Mark (be sure the
plate is level) and drill ONLY TWO holes in the front bulkhead
which match up to the holes in the backing plate, and ONE in the
side located at approximately the center of the stake pocket.
STEP 2 - Before bolting the front bracket to the truck, insert the upright support into the bracket. Set the bracket and
the upright into position. There may be ribs in the floor of the truck bed. Make certain that the foot on the bottom of the
upright is setting securely on the rib(s). If not, remove the upright from the bracket, rotate 90 degrees, and try again.
After determining the "best footing",
CHECK UNDERNEATH THE TRUCK BED TO MAKE CERTAIN
THAT THERE ARE NO OBSTRUCTIONS, BRAKE LINES, GAS TANKS, ETC. BENEATH THE
FOOT PLATE! Locate and mark two spaced mount holes on the upright foot. Remove the upright and drill
the mount holes.
STEP 3 -
The rear upright bracket will be bolted to
the vertical face (inside face or forward face) of the inner
bed wall around the rear stake pocket. With the rear
upright inserted and plumb, locate the bracket flange so that the
holes are at the approximate center of the stake pocket, as high as
possible so that the bolt ends and nuts will be accessible. Mark and
drill the inner bed wall at the stake pocket.
STEP 4 -
Insert the front and back uprights into the upright supports. Secure using set
screws . Insert the adjustable arms into the uprights and select the desired width. Secure
using set screws . Locate ladder stop and secure to upright arm using set screw .
Tighten everything down and....
THAT'S IT,
you're ready to load and go!
Before bolting the rear upright bracket to the
truck, insert the upright support into the
bracket. Set the bracket and the upright into
position. Determine the best unobstructed
footing as described above. Locate and
mark two mount hole locations on the
upright foot (center on the peaks or valleys
of the truck bed ribs). Remove the upright
and drill the mount holes.
With the upright inserted in the bracket, attach the rear upright
bracket to the truck using bolts
A
, washers
D
, lock washers
E
,
and nuts
F
. Position the foot so that the upright is plumb. mark and
drill two holes in the truck bed. Attach the upright foot to the truck bed
using bolts
A
, washers
D
, lock washers
E
, and nuts
F
.
( CAB )
BACKING PLATE
( BED WALL )
STAKE POCKET
With the uprights inserted in the bracket, attach the front bracket to the truck using bolts
A
, washers
D
, and
backing plate. Position the foot so that the upright is plumb. Mark and drill two holes in truck bed. Attach the
upright foot to the truck bed using bolts
A
, washers
D
, lock washers
E
, and nuts
F
.
1
2
3
4
# 30090
BACKING PLATE
( CAB )
(BULKHEAD )
( BED FLOOR )
BRACKET
ROTATE FOR BEST FIT
FLIP and ROTATE
FOR BEST FIT