2 chipper blade maintenance, 3 removing the blades, 4 sharpening the blades – Echo CH5540 Owners Manual v.2 User Manual
Page 16: Warning, 3 removing the blades 5.4 sharpening the blades
5 INCH PTO CHIPPER
12
SERVICE & MAINTENANCE
WARNING
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE AND MAKE SURE
ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
To remove the chipper blades:
1. Remove the retaining bolt that holds the access cover
(see Figure 5.1) to the main frame assembly.
2. Tilt access cover over to allow rotor access. Rotate
the rotor so that the bolts holding a chipping blade are
most accessible.
3. Remove the two 5/16" bolts holding the chipper blade.
Repeat for all four blades. The four chipping blades
have two edges per blade and can be reversed one
time each before sharpening. If both sides have not
been used, remove and reverse the chipping blades.
4. Reinstall chipping blades and torque to 25 ft-lbs.
5.2 CHIPPER BLADE MAINTENANCE
WARNING
The chipping blades are sharp! Use care when
working on machine to avoid injury.
Figure 5.2, Sharpening the chipper blades
Figure 5.1, Rotor access cover
5.3 REMOVING THE BLADES
5.4 SHARPENING THE BLADES
NICK GREATER
THAN 1/8”
CRACK
GREATER
THAN 1/8”
BROKEN
CORNER
The chipper blades will eventually become dull, making
chipping difficult and adding extra strain on the machine.
CHECK THE SHARPNESS OF THE BLADES EVERY
5 - 15 HOURS OF OPERATION AND SHARPEN AS
NEEDED.
Your blades need to be sharpened if:
•
Machine vibrates severely when material is fed into the
chipper.
•
Small diameter branches do not self-feed.
•
Chips discharge unevenly or have stringy tails,
especially when chipping green branches.
Before you sharpen the chipping blades, check for
permanent damage. Replace the blade if:
•
There are cracks, broken corners or nicks greater than
1/8" (see below).
• The base of the cutting edge is worn or has been re-
sharpened so that it no longer extends past the chipping
slot (see below).
The blades can be ground on a bench grinder or by a
professional.
1. Never sharpen or grind the mounting surfaces of the
blades. This will cause the edge to roll and the blade will
be damaged, resulting in poor chipping performance.
2. Regrind the angled edge of the chipping blades to 45
degrees (Figure 5.2). Make sure some type of fixture is
used to correctly hold the blade at the proper angle.
3. Be careful when grinding so that the blade does not
become overheated and change color. This will remove
the heat-treated properties.
45°
.25
MOUNTING SURFACE
(DO NOT GRIND)
MOUNTING SURFACE
(DO NOT GRIND)
SHARPENED
SURFACE
SHARPENED
SURFACE
CHIPPING
SLOT
NEW
BLADE
CHIPPER
DISC
BLADE IS
TOO SHORT,
MUST BE
REPLACED
CHIPPER
DISC
CHIPPING
SLOT