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2 chipper blade maintenance, 3 removing the blades, 4 sharpening the blades – Echo CH5540 Owners Manual v.2 User Manual

Page 16: Warning, 3 removing the blades 5.4 sharpening the blades

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5 INCH PTO CHIPPER

12

SERVICE & MAINTENANCE

WARNING

BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE AND MAKE SURE

ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.

To remove the chipper blades:
1. Remove the retaining bolt that holds the access cover

(see Figure 5.1) to the main frame assembly.

2. Tilt access cover over to allow rotor access. Rotate

the rotor so that the bolts holding a chipping blade are

most accessible.

3. Remove the two 5/16" bolts holding the chipper blade.

Repeat for all four blades. The four chipping blades

have two edges per blade and can be reversed one

time each before sharpening. If both sides have not

been used, remove and reverse the chipping blades.

4. Reinstall chipping blades and torque to 25 ft-lbs.

5.2 CHIPPER BLADE MAINTENANCE

WARNING

The chipping blades are sharp! Use care when

working on machine to avoid injury.

Figure 5.2, Sharpening the chipper blades

Figure 5.1, Rotor access cover

5.3 REMOVING THE BLADES

5.4 SHARPENING THE BLADES

NICK GREATER

THAN 1/8”

CRACK

GREATER

THAN 1/8”

BROKEN

CORNER

The chipper blades will eventually become dull, making

chipping difficult and adding extra strain on the machine.

CHECK THE SHARPNESS OF THE BLADES EVERY

5 - 15 HOURS OF OPERATION AND SHARPEN AS

NEEDED.
Your blades need to be sharpened if:

Machine vibrates severely when material is fed into the

chipper.

Small diameter branches do not self-feed.

Chips discharge unevenly or have stringy tails,

especially when chipping green branches.

Before you sharpen the chipping blades, check for

permanent damage. Replace the blade if:

There are cracks, broken corners or nicks greater than

1/8" (see below).

• The base of the cutting edge is worn or has been re-

sharpened so that it no longer extends past the chipping

slot (see below).

The blades can be ground on a bench grinder or by a

professional.

1. Never sharpen or grind the mounting surfaces of the

blades. This will cause the edge to roll and the blade will

be damaged, resulting in poor chipping performance.

2. Regrind the angled edge of the chipping blades to 45

degrees (Figure 5.2). Make sure some type of fixture is

used to correctly hold the blade at the proper angle.

3. Be careful when grinding so that the blade does not

become overheated and change color. This will remove

the heat-treated properties.

45°

.25

MOUNTING SURFACE

(DO NOT GRIND)

MOUNTING SURFACE

(DO NOT GRIND)

SHARPENED

SURFACE

SHARPENED

SURFACE

CHIPPING

SLOT

NEW

BLADE

CHIPPER

DISC

BLADE IS

TOO SHORT,

MUST BE

REPLACED

CHIPPER

DISC

CHIPPING

SLOT