JLG T500J Parts Manual - Manual (Page 5)

3121199 T350 & T500J i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES) . . . . . . . . . . . . . . . . . . . 1-2
1-2 TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES) . . . . . . . . . . . . . 1-4
1-3 AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES
(ANSI, ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) . . . . . . . . . . . . 1-6
1-4 AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN
BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) . . . . . . . . . . . . . . 1-10
1-5 AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM
BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC Machines) . . . . . 1-16
1-6 AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES
(CE SPEC Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-7 HYDRAULIC BRAKE COUPLER WITH 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES) (PRIOR TO SN 0030002099) . . . . . . . 1-24
1-8 HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES) (PRIOR TO SN 0030002099) . . . . . . . 1-26
1-9 HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY
(ANSI & ANSI EXPORT SPEC MACHINES) (SN 0030002099 TO PRESENT) . . . . 1-28
1-10 HYDRAULIC BRAKE COUPLER WITH 50MM BALL ASSEMBLY (CE SPEC
MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
1-11 PARKING BRAKE CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES
ONLY) AND TRANSPORT LOCK ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-12 ELECTRIC BRAKE & AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-13 HYDRAULIC BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES) . . . . . . 1-38
1-14 MECHANICAL BRAKE ASSEMBLY (CE SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . 1-44
1-15 CHASSIS DRIVE INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
1-16 DRIVE ENABLE VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY) . . . . . . . . . 1-54
1-17 DRIVE DIRECTIONAL VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY) . . . . 1-56
1-18 DRIVE MOTOR ASSEMBLY (USED WITH DRIVE OPTION ONLY). . . . . . . . . . . . . . . . 1-58
1-19 CONTROL MODULES AND VALVES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
1-20 CONTROL VALVE ASSEMBLY (ELECTRIC POWERED MACHINES) . . . . . . . . . . . . . 1-64
1-21 CONTROL VALVE ASSEMBLY (GAS POWERED MACHINES) . . . . . . . . . . . . . . . . . . 1-68
1-22 HONDA ENGINE INSTALLATION (GAS POWERED MACHINES) . . . . . . . . . . . . . . . . 1-72
1-23 BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES)
(PRIOR TO SN 0030001804) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78
1-24 BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES)
(SN 0030001804 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80
1-25 MAC BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINES) . . . . . . 1-82
1-26 DELTA-Q & PRO CHARGING BATTERY CHARGER ASSEMBLIES (ELECTRIC
POWERED MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84
1-27 TAILLIGHTS & MARKERS INSTALLATION (ANSI & ANSI EXPORT SPECS). . . . . . . . 1-86
1-28 TAILLIGHTS & MARKERS INSTALLATION (AUSTRALIAN, CE & SOUTH
AFRICAN SPECS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
1-29 SPARE TIRE & WHEEL CHOCKS INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . 1-92
1-30 FENDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96
1-31 FRAME COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100
1-32 OUTRIGGERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102
1-33 SIDE GUARDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106