JLG 601S Parts Manual - Manual (Page 6)

ii 601S 3120867
FIGURE NO. TITLE PAGE NO.
TABLE OF CONTENTS
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM AND CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3-2 BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3-3 ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . .3-12
3-4 ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM) . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3-5 POWER TRACK INSTALLATION - MODEL 601S . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
3-6 POWER TRACK INSTALLATION - MODEL 601S WITH A “ENHANCED HOSTILE
ENVIRONMENT PACKAGE” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
3-7 BOOM WIPERS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . .4-2
4-2 PLATFORM COMPONENTS INSTALLATION - SIDE ENTRY PLATFORM . . . . . . . .4-6
4-3 PLATFORM CONSOLE ASSEMBLIES (PRIOR TO S/N 62137) . . . . . . . . . . . . . . . . .4-10
4-4 PLATFORM CONSOLE ASSEMBILES - WITH ADE SYSTEM
(S/N 62137 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
4-5 CONTROLLER ASSEMBLY (SWING & LIFT) (PRIOR TO S/N 62137) . . . . . . . . . . . .4-22
4-6 CONTROLLER ASSEMBLY (SWING & LIFT) (WITHOUT ADE SYSTEM)
(S/N 62137 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
4-7 CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N 62137) . . . . . . . . . .4-28
4-8 CONTROLLER ASSEMBLY (DRIVE & STEER) (WITH ADE SYSTEM)
(S/N 62137 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 AXLE LOCKOUT CYLINDER ASSEMBLY (PRIOR TO S/N 85132). . . . . . . . . . . . . . .5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 85132 TO PRESENT) . . . . . . . . . . . .5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5-4 LIFT (BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
5-5 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
5-6 STEER CYLINDER ASSEMBLY (PRIOR TO S/N 85132)
(ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
5-7 STEER CYLINDER ASSEMBLY (S/N 85132 TO PRESENT)
(ORIGINAL EQUIPMENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
5-8 STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . . . . . . . . . .5-16
5-9 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
5-10 CYLINDER BELLOWS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - DRIVE & STEER (PRIOR TO S/N 85132). . . . . . . . . . . . . .6-2
6-2 HYDRAULIC DIAGRAM - DRIVE & STEER (S/N 85132 TO PRESENT) . . . . . . . . . . .6-6
6-3 HYDRAULIC DIAGRAM - OSCILLATING AXLE (PRIOR TO S/N 85132) . . . . . . . . . .6-8
6-4 HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 85132 TO PRESENT). . . . . . . .6-10
6-5 HYDRAULIC DIAGRAM - W/HYDRAULIC WELDER (OPTIONAL) . . . . . . . . . . . . . . .6-12
6-6 HYDRAULIC DIAGRAM - STANDARD (PRIOR TO S/N 85132) . . . . . . . . . . . . . . . . .6-16
6-7 HYDRAULIC DIAGRAM - STANDARD (S/N 85132 TO PRESENT). . . . . . . . . . . . . . .6-20
6-8 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24