JLG 15AMI (3120876-2014) Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3120876 15AMI 7
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... 10
SECTION 2 - CONTROLS ................................................................................................................................................................. 15
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702) ................................................................ 16
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present) ........................................................... 20
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ............................................................................................................................. 24
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702) ................................................................... 26
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present) ........................................................... 30
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391) ................................................................ 32
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present) ........................................................... 36
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391) ................................................................... 40
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present) ........................................................... 44
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622) ............................................................................. 46
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present) ......................................................................... 48
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 50
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028708) ................................................................ 52
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (SN 0900028708 to Present) ............................................................ 56
SECTION 3 - MAST ........................................................................................................................................................................... 61
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN) .............................................................................................................................. 62
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS .............................................................................................. 66
SECTION 4 - PLATFORM .................................................................................................................................................................. 69
FIGURE 4-1. MOLDED PLATFORM INSTALLATION .................................................................................................................... 70
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ....................................................................................................... 74
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE .............................................................. 78
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR.......................................................................... 82
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION........................................................................ 84
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR AND EXTENSION ........................................... 88
FIGURE 4-7. OPTIONAL PLATFORM COMPONENT INSTALLATIONS ...................................................................................... 92
SECTION 5 - CYLINDER ................................................................................................................................................................... 95
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526).......................................................................................... 96
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965) .................................................................... 98
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present) ................................................................................... 100
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 103
FIGURE 6-1. HYDRAULIC DIAGRAM (Prior to SN 0900027702) ................................................................................................ 104
FIGURE 6-2. HYDRAULIC DIAGRAM (SN 0900027702 to Present) ........................................................................................... 106
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 109
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 110
SECTION 8 - DECALS ..................................................................................................................................................................... 111
FIGURE 8-1. DECAL INSTALLATION (CE SPECS AND ALL AUSTRALIAN SPECS) (Prior to SN 0900022158) ...................... 112
FIGURE 8-2. DECAL INSTALLATIONS (CE SPECS) (SN 0900022158 to Present) ................................................................... 116
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 119
FIGURE 9-1. 15AMI STANDARD PARTS .................................................................................................................................... 120
FIGURE 9-2. 15AMI VARIABLE PARTS ...................................................................................................................................... 122
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 123
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 124
PART NUMBER INDEX ................................................................................................................................................................... 125