JLG 15SP Parts Manual - Manual (Page 5)

3120776 12SP & 15SP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449). . . . . . . . . . . . . . . . 2-2
2-2 DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT) . . . . . . . . . . . . . 2-8
2-3 DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449) . . . . . . . . . 2-12
2-4 DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT). . . . . 2-16
2-5 BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592) . . . . . . . . . . . . 2-18
2-6 BATTERY & CHARGER INSTALLATION (S/N 0900031592 TO PRESENT) . . . . . . . . . 2-22
2-7 BATTERY CHARGER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION
MAST (S/N 0900015116 TO S/N 0900028704) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-9 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION
MAST (S/N 0900028704 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-10 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION MAST (
PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704) . . . . . . . . 2-34
2-11 CABLE & PLATFORM CONTROLS INSTALLATION - 15SP WITH 5 SECTION
MAST (S/N 0900028704 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116). . . 3-8
3-3 MAST ASSEMBLY - 15SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-4 MAST MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610) . . . . . . . . . . 4-2
4-2 STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT) . . . . . . . 4-6
4-3 STEEL BASE PLATFORM INSTALLATION WITH EXTENSION . . . . . . . . . . . . . . . . . . 4-10
4-4 MOLDED BASE PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-5 SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION . . . . . . . . . . . . . . . . 4-16
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900018391) . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY (S/N 0900018391 TO S/N 0900029975). . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-6
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 0900027449) . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM (S/N 0900027449 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 6-4
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM (PRIOR TO S/N 0900017472) . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL DIAGRAM (S/N 0900017472 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . 7-4