Burnham CHG User Manual
Page 3

The flame can be continuously 
modulated from an orange 
glow to a full blue flame. 
The burner is located on the 
top of the heat engine forcing 
the heat down while the water 
flows upward. This allows the 
condensation to drain down 
and away from the boiler.
CHG Site Glass & Burner
Abundant domestic hot water 
is available with a matching 
Alliance indirect-fired hot 
water heater. Select from 
several sizes to meet your 
specific needs. In addition, the 
CHG boiler control module 
is preset for domestic hot 
water priority and set point 
temperature.
Domestic Hot Water
CHG boilers utilize a pre-mix combustion assem-
bly that includes a modulating gas valve, vari-
able speed blower and a venturi to provide an 
optimal fuel/air mixture to a stainless steel mesh 
burner. Together these components accurately 
and efficiently help control the fully modulating 
combustion process which automatically adjusts 
the boiler’s firing rate to match your heating 
needs.
Premix Technology
Negative regulated gas valve 
with factory set outlet pressure.
Venturi
Variable
Speed
Blower
The CHG incorporates a sealed combustion 
system that uses outside air for combustion and 
the safe and proven AL29-4C stainless steel ma-
terial for venting the exhaust. Both horizontal 
(“sidewall”) and vertical (“through-the-roof”) 
venting options are available.
CHG Venting
Boiler
Model
Horizontal
Vent Max.
Vertical
Vent Max.
Vent
Diameter
CHG150
55 ft.
49.5 ft.
3 in.
CHG225
55 ft.
47 ft.
4 in.
The MCBA microprocessor control manages all 
boiler functions including supervising the com-
bustion process and monitoring key operating 
functions. Included is a digital display that can 
provide detailed boiler information as well as be 
an invaluable service and troubleshooting tool.
The MCBA module stores set points for boiler 
and domestic hot water supply temperatures, 
and monitors supply and return water tempera-
tures, flue gas temperature, the flame sensor, 
and the included outdoor reset. The boiler con-
trol module allows for continuous modulation 
(firing rates) by varying the combustion fan 
speed. 
Boiler Control Module & Outdoor Reset
Supply
Manifold
Return
Manifold
The CHG castings incorporate a multi-pass water 
flow with the return water entering the lower 
manifold and progressing upward to the sup-
ply manifold. This counterflow from bottom to 
top provides for maximum heat transfer while 
the serpentine pattern offers low pressure drop. 
Each section’s water flow is independent with no 
port connections between sections. The supply 
and return manifolds are designed to balance 
the flow across all sections.
Boiler Operations
Cutaway view showing
actual water flow path.
