MBW GPR160 - Manual (Page 19)

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5. Install control shaft (#20) into handle tube (#8) and
secure with retaining rings (#5).
Note: Control shaft can be install for either right or left
hand operation.
6. Install control handle (#17) to control shaft (#20) and
secure by driving spiral pin (#30) thorough handle
hub & control shaft.
7. Assemble shift bracket (#10) to control shaft (#20)
with flange lock screws (#25).
8. Install throttle lever (#7) to handle tube (#8) with flat
head screw (#22), lock washers (#24) and hex nuts
(#23).
9. Install handle bars (#11 & 12) to handle tube (#8)
using flange lock screws (#31).
10. Install tube cap (#13) to handle tube (#8) with self
tapping screws (#1).
11. Install bumper bracket (#15) to handle tube (#8)
using flange lock screws (#29).
12. Assemble threaded rod (#2), hex nuts (#32) and
handle bumper (#3) to bumper bracket (#15).
13. Assemble shock mounts (#21) to handle tube (#8)
with flange lock screws (#33).
14. Assemble spindle mounts (#6) to shock mounts (#21)
with flat head screws (#34).
Refer to Main Assembly, page 20.
15. Install handle mounts (#4) onto handle assembly
spindles.
16. Secure handle assembly to engine deck with four hex
head flange screws (#26).
Final Assembly Procedure
Refer to Main Assembly, page 20.
1. Place engine (page 30, #14) on engine deck (#18)
and align with engine mounting holes.
Refer to Diesel Engine Assembly, page 30. for steps #2
thru #12.
Note: If engine does not sit flat on engine deck, shim as
needed.
2. Install four bolts (#29), lock washers (#30) and
washers (#31) through the engine block into engine
deck.
3. Install battery box mounting brackets (#20) with hex
head flange screws (#28).
4. Assemble battery box (#18) with cables to shock
mounts with lock washers (#37) and hex head screws
(#34).
5. Install positive battery cable (#10) to engine starter.
6. Install negative battery cable (#9) under head of
engine mounting bolt (#29).
7. Place battery (#22) into battery box and secure with
j-bolts (#5), bracket (#21), washers (#26) and lock
nuts (#25).
8. Reinstall positive battery cable to positive post of
battery.
9. Reinstall negative battery cable to negative post of
battery.
10. Assemble cover (#19) to battery box using flange
head screws (#27).
11. Secure engine ignition box to mounting bracket (#13)
using three 6mm bolts (#35).
Refer to Main Assembly, page 20.
12. Assemble rollcage (#15) to engine deck (#18) with
four hex head cap screws (#28), washers (#30) and
lock nuts (#29).
13. Using main lift hook on roll cage, lower engine deck
assembly onto baseplate. Use care to route
hydraulic hose through engine deck and up handle
tube.
Refer to Diesel Engine Assembly, page 30.
14. Install the v-belt (#3) to the pulley of the baseplate
assembly
15. Slide belt onto clutch (#6) on engine.
Refer to Main Assembly, page 20.
16. Install plate mounts (#19) over shock mount studs
using flange screws (#26)
17. Install washers (#33) lockwashers (#32) and hex nuts
(#31) onto shockmounts on bottom plate.
18. Refer to the Belt Adjustment section of this manual
to complete assembly.
19. Secure hydraulic line (#16) to control head fitting.
20. Bleed the hydraulics according to the Bleeding and
Adjustment of Hydraulic Controls section of this
Manual.
21. Install the side cover (#8) on the pulley side of the
baseplate housing and secure with six hex head
flange screws (#21) using LOCTITE #243 thread
locker sealant.
22. Install the side cover (#8) on the hydraulic side of the
baseplate housing and secure with six hex head
flange screws (#21) using LOCTITE #243 thread
locker sealant.
Diesel Engine Throttle Adjustment
Refer to figure 6 on the next page.
1. Check to make sure the throttle control lever (#1) is in
the full stop position and the engine throttle arm (#4)
is rotated to the full counter clockwise position. If not
adjust as needed using the threaded portion of the