Defi Racer Gauge 60&52mm gauges - Manual (Page 2)

Terms and Conditions (for customer)
Volt is displayed by connecting the power supply wire.
Use the tube fuse of repair part when the fuse of the power supply wire is changed. Using a
commercial fuse may affect the accuracy.
Confirmation
Repair Parts (for customer)
A. Limited Warranty
a. Our sole obligation to you after the sale of a product is to replace, without charge, the product or any
component thereof discovered to bee defective within a period of one (1) year from the purchasing
date(the "Warranty Period"). You accept sole responsibility for the proper assembly operation and
regular maintenance of the product. This limited warranty is void if any product is damaged by
accident, misuse, improper installation, or abuse, including tampering or damage in transit. Further,
this limited warranty is void if you sell or otherwise transfer a product to a third party, regardless of
whether the transfer takes place within the Warranty Period.
b. Out liability to you resulting from the sale of any product, including liability for any latent defects found
within the Warranty Period, shall not exceed the total purchase price paid for the product by you.
c. YOU UNDERSTAND AND AGREE THAT WE MAKE NO REPRESENTATIONS OR WARRANTIES OF
ANY KIND, EXPRESS OR IMPLIED AS TO ANY MATTER WHATSOEVER, INCLUDING THE
CONDITION OF THE PRODUCT OR ANY COMPONENT PARTS THEREOF, ITS
MERCHANTABILITY OR ITS FITNESS FOR ANY PARTICULAR PURPOSE AND YOU ACCEPT IT,
"AS IS," "WHERE IS."
d. You also understand that we are not granting any express warranties, other than those stated herein.
These include only those warranties enumerated in paragraph A. a. There are no other express
warranties granted anywhere in these terms and conditions of sale, and you understand and agree to
this fact as part of the bargained for exchange of this sale. Nowhere else, except as stated in this
paragraph, in this contract is there intended, by either party, for there to be any express warranties
granted to you.
e. EXCEPT AS OTHERWISE PROVIDED HEREIN, WE SHALL NOT BE LIABLE FOR DAMAGES,
INCLUDING SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT
OR IN TORT ARISING OUT OF OR IN CONNECTION WITH THE PERFORMANCE OF ANY
PRODUCT OR ANY COMPONENT PART THEREOF OR ITS USE BY YOU, AND WE SHALL NOT
BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF
OR IN CONNECTION WITH YOUR USE OF THE PRODUCT.
f. The warranty on this product is void if the product is modified, changed, adjusted or damaged. This
product is to be used only in the ways for which it is designed and marketed for, any deviations from
the intended uses will void the warranty and will excuse any possible liability of ours.
g. You accept sole responsibility for the proper assembly, operation and regular maintenance of the
product. This limited warranty is void if the product is damaged, changed, altered, or modified by
accident, misuse, improper installation , or abuse, including tampering or damage in transit or while in
use. YOU HAVE MADE AN INDEPENDENT INVESTIGATION OF THE PURCHASED
COMPONENTS AND HAVE RELIED SOLELY ON YOU OWN INVESTIGATION, BARGAINING AND
JUDGMENT IN REFERENCE THERETO. YOU ACKNOWLEDGE THAT YOU ARE NOT RELYING
ON OUR SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS SUITABLE FOR ANY
PARTICULAR PURPOSE IN PURCHASING OUR PRODUCTS, YOU HAVE NOT RELIED OR
ACTED UPON ANY REPRESENTATIONS OR WARRANTIES ON OUR PART NOT SPECIFICALLY
SET FORTH HEREIN.
h. This limited warranty gives you specific legal rights. You may also have other rights which vary from
state to state. Some states do not enforce contractual limitations on how long an implied warranty
lasts, when an action may be brought, or the exclusion or limitation of incidental or consequential
damages, so the above limitations or exclusions may not apply to you.
B. Modification Strictly Prohibited
You understand and agree that any modification whatsoever , of the product, is strictly prohibited. You
also agree not to modify the product in any manner regardless of whether such modification is
material or immaterial. You also acknowledge that any modification of the product will void your
limited warranty and bar you from any recovery or any remedy in a court of law or equity. Modification
is strictly forbidden unless expressly authorized by our prior written approval. You agree not to make
any modifications to the product and agree not to use any parts, components, or accessories in
connection with the installation and use of the product that are not authorized and approved by us.
C. Indemnity and Release
a. You understand and agree that many factors beyond our control affect the operational safety of the
product, including but not to limited to the installation of the product according to the instructions
provided with the product.
b. You also understand and agree that the installation of the product may involve the use of tools,
equipment and construction methods which may present safety hazards which are beyond our
control. You also understand and agree that the use of some of our products may create hazards and
lower your ability to control your vehicle.
c. You agree, as part of the bargained for exchange, to protect, indemnify, save harmless and release
us, our authorized agents, employees, officers, directors and shareholders from and against all
liabilities, obligations, claims, damages, penalties, causes of action, costs and expenses, imposed
upon or incurred by or asserted against us or any assignees of ours, by you or any third party by
reason of the occurrence or existence (or alleged occurrence or existence) of any use, installation,
assembly, possession or operation of the product, any loss, damage or destruction of the product as
of and after delivery(a "casualty occurrence"), and any other act or event relating to or caused by the
product, including but not limited to, consequential or of the terms and conditions hereof, or any and
all liability for property loss or damage, or any and all damage resulting from death or personal
injuries, including loss of services which any person may sustain on account of, arising out of, or in
connection with any use, maintenance, possession or operation of the product. In the event that any
action, suit or proceeding is brought against us or any of our authorized agents, employees, officers,
directors or shareholders by reason of any such occurrence, you will, upon our request and at your
expense, resist and defend such action, suit or proceeding or cause the same to be resisted and
defended by counsel designated and approved by us.
LIMITED PRODUCT WARRANTY AND LIMITED PRODUCT LIABILITY
TEMP. (DF067, 117 Series)
■Components
Gauge 1pc Temperature sensor
(1/8PT) 1pc
Sensor wire (3m, 10ft)
1pc
Power supply wire
(1m, 3 1/3ft) 1pc
Meter cup 1pc Regular position
bezel 1pc
Red
2pins
■Components
Gauge 1pc Exhaust temperature
sensor 1pc
Sensor wire (2.5 ｍ, 8 1/5ft)
1pc
Power supply wire
(1m, 3 1/3ft) 1pc
Meter cup 1pc Fitting (1/8PT) 1pc Regular position
bezel 1pc
Black
2pins
EXT.T. (DF068, 118 series)
■How to attach Volt gauge
■Components
Gauge 1pc Power supply wire
(1m, 3 1/3ft) 1pc
Meter cup 1pc Regular position
bezel 1pc
VOLT (DF070, 119 series)
Optional Parts (for customer)
Troubleshooting (for customer and installation personnel)
If operation of the product seems unusual, inspect the product to confirm that there is no malfunction.
If an operational problem has occurred, it could result in an accident.
※In addition to a general inspection of the product, use the following table to confirm proper operation of the unit.
Condition Possible Cause Corrective Action
Item Model Number
○Disconnection of sensor or sensor wire
○Connector is unhooked.
○Incorrect wiring ○A gauge lapses into the
disconnection check mode.
(Except VOLT gauge)
○Check the disconnection of connectors
and wires.
○Sensor or sensor wire has a short
circuit.
○Sensor or sensor wire is shorted to
the vehicle body.
○A gauge lapses into the short
circuit check mode. (Except
VOLT gauge)
○Look for the point of short circuit with the
following procedures.
【Step 1】 Unplug the sensor from sensor wire.
<1> The gauge lapses into the
disconnection check mode.
→Short circuit of the sensor.
<2> The short circuit check mode
continues. →Go to 【Step 2】
【Step 2】 Unplug the sensor wire from the gauge.
<1> The gauge lapses into the
disconnection check mode.
→ Sensor wire has a short circuit.
○Fuse on the power supply wire is
blown out.
○A gauge doesn't operate. ○Check the wiring.
○Do not share single fuse with multiple
gauges. Every gauge requires
independent fuse for IGN and +B line.
○Wiring of IGN wire or GND wire of
the power supply wire to the vehicle
is wrong.
○Fuse on the IGN wire of the power
supply wire is blown out.
○A gauge doesn't perform the
opening mode.
○Check the wiring.
○Replace the fuse of the power supply
wire.
○Wiring of constant battery+ wire of
the power supply wire to the vehicle
is wrong.
○Fuse on the constant battery+ wire of
the power supply wire is blown out.
○A gauge doesn't perform the
closing mode.
○Check the wiring.
○Replace the fuse of the power supply
wire.
○Wiring of ILM wire of the power
supply wire to the vehicle is wrong.
○Dimmer is not working. ○Check the wiring.
○Wrong wiring of the power supply wire ○Malfunctioning operation ○Check the wiring.
※If the problem is not solved after the remedies mentioned above are tried:
⇒Ask the installation personnel or the shop you purchased the gauge for inspection.
⇒Purchase new parts for replacing wear-out parts .
Warning
Fuse 0.3A (2pcs)
Mounting Bracket set for Φ60mm gauge
Power Supply wire
Boost Sensor
Boost Sensor wire
Pressure Sensor(1/8PT)
Pressure Sensor wire
Temp. Sensor(1/8PT)
Temp. Sensor wire
Exhaust Temp. Sensor
Exhaust Temp. Sensor wire
1/8PT Fitting for Exhaust Temp. Sensor
PDF06508G
PDF07809G
PDF06504H
PDF06503S
PDF06505H
PDF00703S
PDF06603H
PDF00903S
PDF05602H
PDF01103S
PDF06803H
PDF01105G
Mounting Bracket set for Φ52mm gauge PDF06507G
Item Model Number
Boost Sensor extension wire 1m(3 1/3ft.)
Pressure Sensor extension wire 1m(3 1/3ft.)
Pressure Sensor extension wire 2m(6 3/5ft.)
Temp. Sensor extension wire 1m(3 1/3ft.)
Temp. Sensor extension wire 2m(6 3/5ft.)
Exhaust Temp. Sensor extension wire 2m(6 3/5ft.)
PDF06002H
PDF06013H
PDF00707H
PDF06014H
PDF00906H
PDF01107H
Operation manual (this sheet) and warranty card are included other than the parts listed above. Keep them at hand.
Mounting bracket set
Double sided
tape 1pc
Buffer
1pc
Mounting
bracket 1pc
M4 bolt, nut,
washer 1pc
Operation manual (this sheet) and warranty card are included other than the parts listed above. Keep them at hand.
Mounting bracket set
Double sided
tape 1pc
Buffer
1pc
Mounting
bracket 1pc
M4 bolt, nut,
washer 1pc
Operation manual (this sheet) and warranty card are included other than the parts listed above. Keep them at hand.
Mounting bracket set
Double sided
tape 1pc
Buffer
1pc
Mounting
bracket 1pc
M4 bolt, nut,
washer 1pc
→ (provided with
commercial parts)
Engine
Sensor attachment
(commercially available)
O ring
Sensor
Detach the original element.
Wind Teflon tape.
Be sure not to twist.
■How to attach temperature sensor for oil temperature (Use a commercial sensor attachment.)
Do not put the sensor in the side hole.
The depth of the hole for the sensor
must be more than 30mm (1.2”).
Thread size 1/8PT
Engine
To sensor wire
The thread size of the temperature sensor is 1/8PT. Use a sensor attachment of 1/8PT. If the thread
size of the sensor attachment for the temperature sensor is not 1/8PT, and you use a conversion
adapter available from hardware store, note that the temperature is displayed lower than the actual
value.
The depth of the hole for the sensor must be more than 30mm (1.2”).
Tighten the sensor into the sensor attachment and then connect it to the sensor wire.
Be sure the sensor wire is not twisted when installing the sensor. The sensor wire will be cut.
Oil spills by the installation work. Please replenish the engine with oil. The engine might overheat
when oil is too little.
To avoid oil leaks by installing of the sensors, use Teflon tape. Before driving, inspect oil blocks for
leaks. Leaks could cause a fire or damage the engine.
To avoid the damage of the sensor wire, please fix the waterproof connector on the vehicle body and
do not bend the sensor wire near the sensor.
Warning
Confirmation
Radiator
Attach tightly with clamps.
(commercially available)
Wind Teflon tape.
Sensor →To sensor wire
Thread size 1/8PT
Be sure not to twist.
*Cut the upper hose and connect the
sensor attachment between hoses.
Upper hose
Sensor attachment
(commercially available)
Be sure the sensor wire is not twisted when installing the sensor. The sensor wire will be cut.
Coolant spills by the installation work. Please replenish the engine with coolant and bleed the air
from the system, or the engine might overheat.
To avoid water leaks during installation of the sensors, use Teflon tape. Attach the sensor
attachment and upper hose with clamps. Inspect hose connections for leaks before driving.
To avoid the damage of the sensor wire, please fix the waterproof connector on the vehicle body and
do not bend the sensor wire near the sensor.
The thread size of the temperature sensor is 1/8PT. Use a sensor attachment of 1/8PT. If the thread
size of the sensor attachment for the temperature sensor is not 1/8PT, and you use a conversion adapter
available from hardware store, note that the temperature is displayed lower than the actual value.
Tighten the sensor into the sensor attachment and then connect it to the sensor wire.
Confirmation
Warning
■How to attach temperature sensor for water temperature (Use a commercial sensor attachment.)
Thread size 1/8PT Exhaust manifold
Make a threaded screw
hole (1/8PT).
Sensor wire
Fitting(b)
Bushing
Exhaust temperature sensor
Fitting(a)
The thread size of the fitting is 1/8PT. Make a threaded screw hole of 1/8PT.
Tighten the sensor into the sensor attachment and then connect it to the sensor wire.
Confirmation
To avoid personal injury, do not install the exhaust temperature sensor while the engine is hot.
When making a hole, make sure no chip remains in the exhaust pipe or turbine. It may result in
damage to the engine, exhaust pipe, or turbine.
Warning
1) Make a 1/8PT threaded screw hole in the exhaust manifold pipe. (Weld if the pipe wall thickness is not enough ）
2) Dismantle the fitting. Do not crush the bushing inside the fitting.
3) Tighten the fitting(a) to the hole of the exhaust manifold.
4) Pierce the sensor through the fitting(b) and the busing.
5) Insert the edge of the sensor into the fitting(a) and position it at the center of the exhaust pipe.
6) Tighten the fitting(b).
■How to attach exhaust temperature sensor for exhaust temperature
Racer Gauge Φ52, Φ60 Operation Manual
■ Issue First edition: September, 2011 Second edition: July, 2012
■ Manufacturer Nippon Seiki Co., Ltd.
■ Contact Information Nippon Seiki Co., Ltd. Defi Business Division
【Address】 190-1 Fujihashi 1-chome, Nagaoka-shi, Niigata 940-2141 JAPAN
【URL】 http://www.defi-shop.com/
Patent pending PAT. 3624865 PAT. 3365604
Maintenance & Check/Warranty & Servicing
■Warranty card・Terms and conditions
This product is delivered with this operation manual and a warranty card. Please read terms and conditions in
this manual thoroughly and keep the warranty card in a safe place. Failure to show this warranty will void the
warranty.
■Warranty period
Limited one year warranty. The warranty period starts at the date of retail purchase by the original end-user
purchase. Please confirm the warranty card is provided with the information of retail store where purchased.
Please refer to Limited Warranty for details.
■Inspection
Please ask the shop you purchased the product for inspection if any defect in product is suspected. We don't
accept the order of fixing because Defi products require installation and wiring to the vehicle. In case you cannot
go to the shop you purchased because of move-out or closure of shop, please ask the nearest Defi Distributor
listed in the Defi website.
For a repair/inspection service, take the warranty card and customer contact information with you.
■Label
The label sticked on the product is for the product traceability. Do not peel it off.
■Repairing
When a repair is necessary, we will return the inspection result report through the store to you. After receiving a
repair service request, we start repairing. Ask the store how much it costs and how long it takes to repair.
■Discarding the products
Please dispose products in accordance with disposal laws, state laws and local government. A recycle label on
the package indicates that the package is recyclable.
Except in the case of defects, we shall not be liable for any trouble including violation, accident or improper
wiring resulting from using this product.
The warranty does not cover any unauthorized repair performed or caused to be performed by the end user.
Such action can destroy or damage this product.
A
B
C
D
E
F
G
Φ52
58.3
51.8
15.2
67.9
61.9
15°
25°
Φ60
66.3
52.2
15.5
70.2
70.5
15°
32°
Gauge diameter
Gauge diameter
ΦA
C B
Dimensions in mm (1mm=0.039in)
ΦE
F
G
D