ARB 4411030 - Manual

19/8/03 Page 1 of 2 3782909
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA:(08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
STD, DX, RV AND ADVANTAGE LANDCRUISER 80 SERIES
SIDE RAILS WITH STEPS
PRODUCT No 4411030
Tools required:
Basic tool kit Electric pistol drill
Dia 8 drill bit Silicone sealant
PROCEDURE -
1. Fit the rubber plugs into the rear end of the side rails and the front end of the front
rails. Fig 3.
2. Take the passenger side (L/H) rear step and fit it up to the vehicle. Insert the rear
U-bolt first. When doing this on the passenger side of the vehicle, lift the brake
lines out of the plastic bracket on the side of the chassis, then slip the U-bolt under
the brake lines. Cover the U-bolt with the self adhesive foam tape provided. This
will eliminate metal to metal contact when the brake lines are pressed back into
the plastic brackets. Fig. 1
3. When fitting the front U-bolt on the passenger side, loosen the brake line bracket
and remove the 8mm bolt holding it. Fit the U-bolt under the brake lines, and
tighten the U-bolt nuts. Refit the brake line bracket using the 15mm spacer and
M8x25mm bolt supplied. Fig. 2
4. Repeat steps (3) & (4) above for drivers’ side, with the exception of the brake line
movements.
5. Take passenger side front rail, and slide it over the tube insert at the front of the
rear rail. Insert one M8x20 bolt through the bracket at the joint of the rear and
front rail and hand tighten.
6. Check for fitment of the front rail to the bullbar. It may be necessary to cut a
small amount off of the front rail to give a good fit. If this is done, do not forget
to touch up the cut end of the tube with some paint to prevent corrosion.
7. Locate the side rail to the bullbar using the bullbar clamps. To hold these in place
while you drill the tube, use vice grips or clamps as shown in Fig. 4 & 7. Drill
through the front rail and the bullbar with an 8mm drill. (Be careful not to damage
the headlights on the vehicle) Then insert the M8x70mm coach bolts, with flat
washers and nyloc nuts, then tighten.
8. Where the side rail and the front rail join, you will see that there is provision for
two bolts in the brackets. Once you have aligned the front rails as required, you
will need to drill an 8mm hole through the second bracket as shown if Fig. 8, and
then fit the second M8x20mm bolt, washer and nut, and then tighten both bolts.
9. Fasten tread plate to the rear rails using M6x25mm dome head bolts, nuts, flat &
spring washers. Before tightening the bolts, run a bead of silicon sealant between
the checker plate and the rear rail. This will prevent any rattling of the tread
plates.