Fitting procedure general – ARB 3452020 User Manual

Page 8

Last Rev Date: 11-Sep-2006

Page 8 of 16

Fitting instructions# 3783239

FITTING PROCEDURE GENERAL

11. As shown, fit M10x100 bolt, sleeve, M10 x

3mm washer and flange nut and do up tight.

Note: Bolt head and washer outboard as
shown, nut to be on inside face of bracket.

2500 AND 3500 ONLY STEPS 12 - 18

12. Fit chassis brackets as shown.

13. Insert original U bolts, entering from inboard

face of chassis (you may have to tilt
intercooler to gain sufficient clearance to
allow U bolt to enter this side).

14. Set brackets so front edge is vertical then do

bolts up tight.

15. Replace the intercooler suspension blocks

and bolts if removed for U bolt removal.

16. Mark the position for the pinning hole

centrally between the body mount bracket
flanges as shown on the outboard face of the
chassis rails.

17. Drill through both sides of chassis and mount

bracket flange Dia 10.0mm. **CAUTION

18. Fit M10 x 100 pinning bolt, M10 x 3MM

washer and flange nut set and do up tight.

APPROX.
35mm FROM
UNDERSIDE
OF CHASSIS

LOCATE CENTRALLY
BETWEEN FLANGES

DRILL DIA
12.0mm

Warning: Drilling operations can result in flying
metal debris, safety glasses should be worn.

CAUTION: TAKE CARE NOT TO DRILL
THROUGH INTO THE RADIATOR ON
THE INSIDE OF CHASSIS.