1 introduction, Tool-kit recommendations – ARB RD80 User Manual
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1 Introduction
4
1.2
Tool-Kit Recommendations
Below is a list of tools and supplies you may need to complete this 
installation. Requirements for your vehicle may vary. Please consult your 
vehicle service manual for additional recommendations. 
1.2.1 Tools
c Standard automotive sizes (metric and/or imperial) of sockets,
wrenches, Alan keys, and drills.
c A dial indicator or other suitable measuring tool for checking ring &
pinion backlash.
c A standard automotive feeler gauge. 
c Automotive brake tubing cutters to cut the steel tubing. 
c A razor knife to cut the nylon tubing. 
c A differential housing spreader, to facilitate removal of the carrier. 
c A torque wrench. (See vehicle service manual for required torque 
range.)
c A lubricant drain reservoir. 
c Suitable measuring tools to measure a differential for pre-load 
and/or backlash shimming. (See Section 3 Bench Measurement)
c A 11.2mm [7/16”] drill and ¼” NPT tap for bulkhead fitting
installation.
c An automotive bearing puller (2 jawed is recommended) or a
differential carrier bearing puller.
c A bearing press or arbor press.
1.2.2 Supplies
c Thread lubricant/sealant compound (e.g., LOCTITE #567) 
c Thread locking compound (e.g., LOCTITE #262) 
c Either a replacement gasket, or gasket sealant, for your differential 
cover.
c A sufficient volume of differential oil to completely refill your
housing. (see the ARB Air Locker Operating and Service Manual 
for recommended lubricants) 
c A soap and water mixture to test for air leaks. 
c Teflon paste. 
c A selection of differential bearing shims to set-up pre-load and 
backlash. (See section 3 Bench Measurement)
