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Warning sanding operations, Warning – Bosch 1811PS User Manual

Page 10

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SANDING TIPS

For best results, tilt the Disc Sander at a 10°
to 15° angle while sanding so that only about
1" of the surface around the edge of the disc
contacts the work.

If the disc (accessory) is held
flat or the back edge of the

disc comes in contact with the work, a violent
thrust to the side may result.

If sander is tilted too much, sanding action will
be too great and a rough cut surface or
gouging and snagging will result.

Guide the Disc Sander with crosswise strokes.
Be careful not to hold the sander in one spot
too long. Do not use a circular motion, as this
makes swirl marks. Test before use on scrap
stock.

Do not force or apply pressure when sanding.
Use only the weight of the tool for pressure.
Excess pressure actually slows the tool down.
If faster stock removal is desired, change to a
coarser grit disc.

Remove gummy paint from metal with an
“open coat” disc. Sand until sparks start to

appear, then stop and change to a “closed
coat” disc to remove any remaining paint.

SANDING WOOD

When sanding wood the direction of the disc
motion at the contact point should parallel the
grain as much as possible. The rapid cut of
discs and the swirl type scratch pattern they
occasionally create generally prohibit their use
for producing the final finish.

Scratches and circular marks are usually the
result of using too coarse a grit. When
changing to a finer grit, move across the sand-
ing lines that were made by a previous
coarser disc.

SANDING METAL

When sanding automobiles or appliances,
wipe the metal clean with a non-flammable
solvent or commercial cleaner to remove all
wax and grease. By doing this first, the
sanding discs will sand better and last longer.

For heavy duty work, use a coarse grit disc
first. Follow-up with a medium grit to remove
scratches. To produce smooth finish, use fine
grit disc.

!

WARNING

Sanding Operations

SELECTING SANDING DISC

Sanding discs are made of extremely hard
and sharp aluminum oxide grits, phenol-resin
bonded to a sturdy fiber backing for fast
heavy-duty service and long life. The discs
vary as to size and spacing of the abrasive
grits. OPEN COAT (type H) — used for soft
materials and on paint or varnish. CLOSED
COAT (type K) —used for metal, hardwood,
stone, marble and other materials.

Sanding discs range in grit from 16 (very
coarse) to 180 (very fine). To obtain best
results, select sanding discs carefully. Many
jobs require the use of several grit sizes and

at times both “open coat and closed coat”
discs are required to get the job done faster.
See chart for application examples.

Operation: Refinishing painted wood or metal surfaces.

REMARKS

GRIT

To remove paint and to smooth

Coarse

surface irregularities.

16-24-30

To smooth

Medium

the rough sanding.

36-50-80

To remove scratches left by

Fine

previous discs.

100-120

To smooth surfaces for painting,

Very Fine

polishing or waxing.

150-180

-10-

Excessive or sudden pres-
sure on the wheel will slow

grinding action and put dangerous stresses on
the wheel.

When grinding with a new wheel be certain to
grind while pulling tool backwards until wheel
becomes rounded on its edge. New wheels
have sharp corners which tend to “bite” or cut
into workpiece when pushing forward.

!

WARNING

BM 1609929J65 02-08 2/20/08 11:30 AM Page 10

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