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Installation requirements – State SBD85 500PE User Manual

Page 12

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4. When installing multiple water heaters in the same gas supply

system it is recommended that individual positive lock-up gas

pressure regulators be installed at each unit.

power supply

The water heaters covered in this manual require a 120 VAC,

1Ø (single phase), 60hz, 15 amp power supply and must also

be electrically grounded in accordance with local codes or, in the

absence of local codes, with the National electrical Code, ANSI/

NFPA 70 or the Canadian electrical Code, CSA C22.1.

water temperature control and mixing ValVes

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

Water heated to a temperature which will satisfy clothes

washing, dish washing, and other sanitizing needs can scald

and cause permanent injury upon contact. Short repeated

heating cycles caused by small hot water uses can cause

temperatures at the point of use to exceed the water heater’s

temperature setting by up to 20°F (11°C).
Some people are more likely to be permanently injured by

hot water than others. These include the elderly, children, the

infirm and the physically/mentally disabled. Table 6 shows the

approximate time-to-burn relationship for normal adult skin. If

anyone using hot water provided by the water heater being

installed fits into one of these groups or if there is a local code

or state law requiring a certain water temperature at the point

of use, then special precautions must be taken.
In addition to using the lowest possible temperature setting

that satisfies the demand of the application a Mixing Valve

should be installed at the water heater (see Figure 10) or at

the hot water taps to further reduce system water temperature.
Mixing valves are available at plumbing supply stores.

Consult a Qualified Installer or Service Agency. Follow mixing

valve manufacturer’s instructions for installation of the valves.
taBle 6.

water temperature

°f (°c)

time for 1st degree Burn

(less Severe Burns)

time for permanent Burns

2nd & 3rd degree

(Most Severe Burns)

110 (43)

(normal shower temp.)

116 (47)

(pain threshold)

116 (47)

35 minutes

45 minutes

122 (50)

1 minute

5 minutes

131 (55)

5 seconds

25 seconds

140 (60)

2 seconds

5 seconds

149 (65)

1 second

2 seconds

154 (68)

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter l. Armstrong, Sept. 15, 1978)

gas supply systems

low pressure building gas supply systems are defined as those

systems that cannot under any circumstances exceed 14”

W.C. (1/2 PSI Gauge). These systems do not require pressure

regulation. Measurements should be taken to insure that gas

pressures are stable and fall within the requirements stated on the

water heater rating plate. readings should be taken with all gas

burning equipment off (static pressure) and with all gas burning

equipment running at maximum rate (dynamic pressure). The

gas supply pressure must be stable within 1.5” W.C. from static

to dynamic pressure to provide good performance. Pressure

drops that exceed 1.5” W.C. may cause rough starting, noisy

combustion or nuisance outages. Increases or spikes in static

pressure during off cycles may cause failure to ignite or in severe

cases damage to appliance gas valves. If your low pressure

system does NOT meet these requirements, the installer is

responsible for the corrections.
high Pressure building supply systems use pressures that

exceed 14” W.C. (1/2 PSI Gauge). These systems must use field

supplied regulators to lower the gas pressure to less than 14”

W.C. (1/2 PSI Gauge). Appliances require gas regulators that are

properly sized for the water heater input and deliver the rating

plate specified pressures. Gas supply systems where pressure

exceeds 5 PSI often require multiple regulators to achieve desired

pressures. Systems in excess of 5 PSI building pressure should

be designed by gas delivery professionals for best performance.

Water heaters connected to gas supply systems that exceed 14”

W.C. (1/2 PSI Gauge) at any time must be equipped with a gas

supply regulator.

gas pressure reQuirements

Natural gas models require a minimum gas supply pressure of

4.5” W.C. (1.12 kPa). Propane gas models require a minimum

gas supply pressure of 11" W.C. (2.74 kPa). The minimum supply

pressure is measured while gas is flowing (dynamic pressure).

The supply pressure (dynamic) should never fall below the

specified minimum supply pressure. The supply pressure should

be measured with all gas fired appliances connected to the

common main firing at full capacity. If the supply pressure drops

more than 1.5” W.C. (0.37 kPa) as gas begins to flow to the water

heater then the supply gas system including the gas line and/or

the gas regulator may be restricted or undersized. See Supply

Gas regulator section and Gas Piping section of this manual.

The gas valve on all models has a maximum gas supply pressure

limit of 14" W.C. (3.48 kPa) The maximum supply pressure is

measured while gas is not flowing (static pressure).

supply gas regulator

The maximum allowable gas supply pressure for this water

heater is 14.0 inches W.C. (3.48 kPa). Install a positive lock-up

gas pressure regulator in the gas supply line if inlet gas pressure

can exceed 14.0 inches W.C. (3.48 kPa) at any time. regulators

must be sized/used according to manufacturer's specifications.
If a positive lock-up regulator is required follow these instructions:
1. Positive lock-up gas pressure regulators must be rated at or

above the input Btu/hr rating of the water heater they supply.

2. Positive lock-up gas pressure regulator(s) should be installed

no closer than 3 feet (1 meter) and no farther than 8 feet (2.4

meters) of equivalent length from the water heater’s inlet gas

connection.

3. After installing the positive lock-up gas pressure regulator(s)

an initial nominal supply pressure setting of 7.0” W.C. while

the water heater is operating is recommended and will

generally provide good water heater operation. Some addition

adjustment maybe required later to maintain a steady gas

supply pressure.

installation reQuirements

This manual is related to the following products: