MBRP S6200 - Manual (Page 2)

Removal of stock system:
1. Loosen the nut on the band clamp located behind the catalytic converter using a 15mm wrench or
socket.
2. If a hoist is being used for the installation, the original exhaust system can be removed in one piece by
removing the passenger side shock. If a hoist is not being used the tail pipe must be cut behind the
muffler to be removed.
3. Remove the muffler and tail pipe from the OEM rubber hangers and separate the stock exhaust at the
slip joint located behind the catalytic converter and remove the muffler and tail pipe from under the truck.
Re-install the passenger side shock.
4. Remove the catalytic converter by removing the two nuts holding the inlet flange together using a 15mm
wrench or socket.
5. Remove the down pipe from the turbo by removing the band clamp using an 11mm socket. Retain the
band clamp for the installation of the new down pipe. Cut the down pipe in front of the transmission
cross member to remove. (Note: The stock down pipe can be removed in one piece by removing the
transmission cross member. It is recommended that this only be done by qualified, trained professionals
using tools and equipment designed to safely carry out this procedure.)
Installation of MBRP Inc. Performance Exhaust:
1. Install the Down Pipe in the same position as the stock down pipe and attach the flared end to the turbo
using the stock band clamp. Do not fully tighten until all components are in place.
2. Attach the Mid Pipe to the Down Pipe and place the hanger into the factory rubber insulator located on
the frame.
3. Install the Extension Pipe over the Mid Pipe. The Extension Pipe is pre-cut to fit vehicles with a 172"
wheelbase and will have to be cut to fit all other vehicles. 137" wheelbase vehicles do not require the
Extension Pipe to be installed. The Hanger Clamp is used at the connection between the Mid Pipe and
the Extension Pipe and is installed into the OEM rubber hanger at this position.
Installation Tip: Temporarily install the Muffler and the Tail Pipe using the factory rubber insulators and
the “T” Hanger Clamp. Measure from the Muffler to the Mid Pipe and cut the Extension Pipe to the
required length.
4. Install the Muffler over the Extension Pipe or over the Mid Pipe with 137"
wheelbase vehicles. Refer to the figure on the left for correct Muffler
orientation.
5. Install the Tail Pipe from the rear of the truck, over the axle and attach to
the outlet of the Muffler. Install the tail pipe hanger into the OEM hanger to
complete.
6. Install the “T” Hanger Clamp into the two OEM rubber hangers located
above the outlet of the Muffler.
S6200 © 05/09
PAGE 2 OF 3