MBRP S6202 - Manual (Page 2)

Removal of stock system:
1. Loosen the nut on the band clamp located behind the catalytic converter using a 15mm wrench or
socket.
2. If a hoist is being used for the installation, the original exhaust system can be removed in one piece by
removing the passenger side shock. If a hoist is not being used the tail pipe must be cut behind the
muffler to be removed.
3. Remove the muffler and tail pipe from the OEM rubber hangers and separate the stock exhaust at the
slip joint located behind the catalytic converter and remove the muffler and tail pipe from under the truck.
Re-install the passenger side shock.
4. Remove the catalytic converter by removing the two nuts holding the inlet flange together using a 15mm
wrench or socket.
5. Remove the down pipe from the turbo by removing the band clamp using an 11mm socket. Retain the
band clamp for the installation of the new down pipe. Cut the down pipe in front of the transmission
cross member to remove. (Note: The stock down pipe can be removed in one piece by removing the
transmission cross member. It is recommended that this only be done by qualified, trained professionals
using tools and equipment designed to safely carry out this procedure.)
Installation of MBRP Inc. Performance Exhaust:
1. Install the Down Pipe in the same position as the stock down pipe and attach the flared end to the turbo
using the stock band clamp. Do not fully tighten until all components are in place.
2. Slide Clamp over the Mid Pipe and attach to Down Pipe and place the hanger into the factory rubber
insulator located on the frame.
3. Slide Hanger Clamp over the Extension Pipe and attach to Mid Pipe. The Extension Pipe is pre-cut to
fit vehicles with a 172" wheelbase and will have to be cut to fit all other vehicles. 137" wheelbase
vehicles do not require the Extension Pipe to be installed. The Hanger Clamp is used at the connection
between the Mid Pipe and the Extension Pipe and is installed into the OEM rubber hanger at this
position.
Installation Tip: Temporarily install the Muffler and the Tail Pipe using the factory rubber insulators and
the “T” Hanger Clamp. Measure from the Muffler to the Mid Pipe and cut the Extension Pipe to the
required length.
4. Slide Clamp over the single inlet of the Muffler and attach to Extension Pipe or to the Mid Pipe with
137" wheelbase vehicles. The muffler outlets will be positioned vertically when installed. Slide a Clamp
onto each Muffler outlet.
5. Install the Driver’s Over Axle Pipe to the lower outlet of the Muffler and position the Clamp accordingly
over the pipe expansion. Do not tighten. Install the “T” Hanger Clamp into the OEM rubber hangers
located above the Muffler outlets.
S6202 © 03/08
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