ArvinMeritor MERITOR TE9000 - Manual (Page 6)

6
TE9000 / 93000 Service
Maintenance Schedule
For suspension service intervals and maintenance procedures refer to
the relevant suspension manual.
Specific service intervals must be determined by each fleet operator
according to duty and experience. However, the following are minimum
requirements.
BEFORE ENTERING SERVICE
Check brake adjustment.
Torque check all wheel nuts.
160 km
Torque check all wheel nuts.
1600 km
Torque check all wheel nuts.
3 MONTHLY
Torque check all wheel nuts.
Check brake adjustment.
Check hub oil level. (Oil filled axles only).
Lubricate camshaft spherical bearings.
ANNUALLY
In addition to the 3 monthly inspection, a major brake overhaul is
advised along with a hub/bearing assembly grease examination as
described in SECTION 1.
BIENNIALLY OR 300,000 km
In addition to the annual inspection a hub/bearing assembly grease
change is required with careful examination of the bearings and
journals also described in SECTION 1.
TORQUE RECOMMENDATIONS
RECOMMENDED LUBRICANTS
Hub cap bolts (grease and oil) . . . . . . . . . . . . . . . . . . . . 11/15 Nm
Dust cover bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50/60 Nm
Spherical bearing bolts (spline end) . . . . . . . . . . . . . . . . 50/60 Nm
Spherical bearing bolts (cam head end) . . . . . . . . . . . . . 50/60 Nm
Sensor fixing bolts (GRAU) . . . . . . . . . . . . . . . . . . . . . . . 8/11 Nm
Sensor fixing bolts (WABCO) . . . . . . . . . . . . . . . . . . . . . 25/30 Nm
Axle end nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150/175 Nm
Brake drum retaining bolts . . . . . . . . . . . . . . . . . . . . . . 50/60 Nm
Wheelnut ISO M22 x 1.5 (steel and alloy wheels) . . . . 680/750 Nm
Hub Bearings:
Total Multis EP2
Shell Alvania Grease EP(LF)2
Shell Calithia EP2T Castrol Spheerol EPL2
Texaco Multifak EP2 Mobil Mobilux EP2
BP LS EP2 Fina Marson EPL2
Silkolene G62 SKF LGEP2
Eurol Universalfett EP2 GB Lithium EP2
Elf Lithium EP2
Brake components and camshaft bearings:
Total Extemp
HUB & BEARING GREASE FILL VOLUMES
Hub Cavity Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325-375 gm
Inner Bearing Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-45 gm
Outer Bearing Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-37 gm
Hub Cap Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nil