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Seametrics FT500-Series User Manual

Page 4

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> FT520 Batch Controller

In Batch Processing Mode, the display indicates a flow rate on

the top line, and one of three user-selectable configurations

on the bottom line: an accumulated total flow (resettable), ac-

cumulated batch flow, or batch process bar graph. The batch

output is controlled via two relays. The main relay starts and

stops the batch as a set, or the auxiliary “prewarn” relay can

be used to operate a second valve. This allows increased ac-

curacy by engaging a staged shut off at the end of the batch.

Settings

Use left arrow and up arrow keys to change settings. Press

SET to advance to next menu.

- SET Batch Size

Set the batch size for the desired number of units. If the

staged shut-off feature is not being used, this is the only set-

ting required for the batch.

- SET Prewarn Size

This is only used for a staged shut-off. The number set is the

number of units early (before the end of the batch) that Relay

2 will shut off.

- SET Flow/Rate

Select the particular volume unit desired (gallons, liters, etc.).

Then switch to time units and select the time unit desired

(minutes, hours, etc.).

- SET Decimal

Select none, one, or two decimal places on the flow units.

- SET K-Factor

The unit will not function properly until this number is entered.

The K-factor is simply the number of pulses which the flow

meter or flow sensor puts out per gallon of liquid. It is marked

on the Model/Serial tag of Seametrics flow meters and flow

sensor fittings. On adjustable depth flow sensors, the K-factor

must be taken from the chart in the flow sensor instructions,

based on pipe size.

- SET Pulse (scaled) Output 1

An output pulse is activated at the selected volume intervals

if this feature is in use. If a pulse output is not needed, pulse

out does not need to be set.

- SET Pulse (scaled) Output 2

An output pulse is activated at the selected volume intervals

if this feature is in use. If a pulse output is not needed, pulse

out does not need to be set.

- SET 20 mA Rate

The “SET 20mA RATE” programs the maximum flow rate at

which the output is 20 mA full scale, at 5 V or 10 V.

- Clear Total

This function resets the accumulated total back to zero. It is

unrelated to the regeneration function, and can be ignored

unless it is needed.

Operation

Start Batch.

Pressing the Start/Stop key starts the batch by

energizing Relay 1. The indicator for Relay 1 will light, indicat-

ing normal operation. The indicator for Relay 2 may also light,

depending on the prewarn setting. If staged shut-off is being

used, the Relay 2 indicator light should go out before the end

of the batch, at the prewarn set point. The batch will continue

on to the set amount unless it is halted in the middle of the

process by pressing the Start/Stop key again.

Stop Batch/Resume Batch.

Pressing the Start/Stop key any-

where in the batch will stop it. It will remain stopped until the

Resume key is pressed. Pressing the Start/Stop key again

allows the batch to restart from zero.

Choice of Displays for Batching.

When in Operation Mode,

press the UP Arrow to change the type of display. Running

Totalizer (“T”) accumulates a Total Flow until it is reset. Batch

(“B”) accumulates the flow of the present batch only, then

resets. Bar Graph (“❚”) graphically indicates from left to right,

how much of the batch has already accumulated.

Page 3

FT520

STAGED SHUT-OFF APPLICATION

TX Flow Sensor

High-Flow

Valve

Low- Flow

Valve

Tank

FT520

Staged shut-off
at end of batch

High-Flow Valve

Low-Flow Valve

Relay 1

Relay 2

NC

COM

NO

NC

NO
COM

Power

Source

+

-

CONNECTION FOR STAGED SHUT-OFF