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Functional block diagram, Response curve – Detcon FP-524C User Manual

Page 5

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3.1 P

RINCIPLE OF

O

PERATION

Method of detection is by a controlled rate of diffusion/adsorption. Air and gas diffuse through a sintered stainless

steel f ilter and contact both the active and reference detector beads. The surface of the active detector promotes

oxidation of the combustible gas molecule while the reference detector has been treated not to support this oxida-

tion. The reference detectors serve as a means to maintain zero stability over a wide operating temperature range.

When combustible gas molecules oxidize on the surface of the active detector, heat is generated, effectively chang-

ing the electrical conductance of the active detector. Electronically, the detectors form part of a balanced bridge cir-

cuit. As the active detector changes in electrical conductance, the bridge circuit unbalances. This change in output is

conditioned by amplifier circuits that are an integral part of the sensor transmitter. The sensor response and clearing

characteristics are quite rapid resulting in a method of continuous and accurate monitoring of ambient air conditions.

3.1.2 Characteristics

The detector elements maintain good sensitivity to combustible gases in air in the lower explosive limit range, as shown in

the response curve illustration below. However, for gas concentrations above the LEL range, the bridge output decreases.

The performance of the detector elements may be temporarily impaired by operation in the presence of substances

described as inhibitors. These are usually volatile substances containing halogens and the detectors may recover

after short periods of operation in clean air. When the inhibiting substance produces a permanent effect on the cat-

alyst with a catastrophic reduction in sensitivity, the detector is said to be poisoned. Examples of poisons are; sili-

cone oils and greases, anti-knock petrol additives and phosphate esters. Activated carbon f ilters will provide ade-

quate protection from poisoning in the majority of cases.

Model FP-524C Combustible Gas Sensor PG.5

% Methane in Air Concentration

0

20

40

60

80

100

0

20

40

60

80

B

ri

d

g

e

O

u

tp

u

t

%

0

4

8

12

16

20

20

40

60

80

100

% LEL (lower explosive limit)

m

A

D

C

S

ig

n

a

l

O

u

tp

u

t

Response Curve

2.7V

Zero

Set

Output

Detector/Active

Compensator/Reference

Functional

Block

Diagram

4-20 mA Out

Power In

Pre-Amp

Display

4-20mA

Micro-

processor

Transmitter

Power Supply

Sensor

Element

I/O Circuit

Protection