Catskill Craftsmen 1544 - Manual (Page 5)

STEP 2
Attach Posts to Legs
A. There are 2 Right Legs and 2 Left Legs. Diagonal
legs are the same ( Example: Right Front/Left Back). For
identification purposes look at illustration 2 which shows
the inside view of a pair of legs.
B. Take all 4 legs and lay out in pairs as in
illustration 2. The posts will go inside edge hole #1 (top),
hole #3 down from top, and hole #6 (last). On the front
legs use holes #3 and #6 only. Put a few drops of
vegetable oil into these holes or dip post threads to ease
screwing of
posts into place.
C. Attach two posts to the inside flat face of each leg,
using the top and bottom outside holes as illustrated.
FOR TIPS ON HOW THE BASTION FASTENING SYSTEM
WORKS SEE LAST PAGE!!!
NOTE: The holes in the posts on the inside edges
will be perpendicular to the long edges of the leg when
properly seated, as pictured in illustration 2. The holes in
the posts on the flat surfaces will be parallel with the short
edges of the legs when properly seated
Left Back/Right Front Right Back/Left Front
Illustration 2
Only on Back Legs
(not used on front
leg assembly)
STEP 3
Brace Guide
Bottom Front, Middle Back,
Bottom Back Brace (3)
Middle Side Brace (2)
Middle Front Brace (1)
Glide Support Brace (2)
Top Side Brace (2)
Bottom Side Brace (2)
PIN HOLE
PIN HOLE
PIN HOLE
PIN HOLE
PIN HOLE
PIN HOLE
PIN HOLE
PIN HOLE
POST HOLE
POST HOLE
POST HOLE
POST HOLE
Not Used
Not Used on Top or Middle Back Braces
Identify and group like braces together.
A. The Middle Front, Bottom Front, Middle
Back and Bottom Back Braces are exactly the same,
except the Middle Front Brace has a magnet block
attached. Brace size 20 1/2” long x 2” wide.
B. The Top Side Braces are 14 3/8” long x
4 5/8” wide. The Middle Side Braces are identical,
are 14 3/8” long x 2“ wide with no holes on the flat
surfaces. The Bottom Side Braces are identical, are
14 3/8” long x 2” wide but have pin holes and nut
access holes on inside flat face. The Glide Support
Braces are 14 3/8” x 1 1/2” wide with 2 pin holes on
each end & 4 holes on bottom inside.
C. Insert/tap 3/4” steel pins into the ends of
ALL braces. If tight, DON’T OVERDRIVE PINS.
About 3/8” of pin will stick out when seated. Since
the diameter of holes/pins vary from time to time,
some pins will be looser than others. This is not a
problem!
Illustration 3
IMPORTANT!
Middle Side Brace must be
assembled with the off-center
holes towards the inside of the
cart, rounded edge on the
outside of cart. If the brace is
assembled with holes towards
the outside of the cart, the
center shelf will not fit.
Toward inside
of cart
Top Back Brace (1)
PIN HOLE
POST HOLE