Trail Master 6.0 Inch Knuckle Suspension Lift Kit with Rear NGS Shocks (TM403N) User Manual

Page 11

TM403N

Revised

12.5.13

NOTE: On 2010-Up models, the

installation of the caliper bolt spac-
ers (90-6736 2 per side) will be nec-
essary to keep the end of the bolts
from contacting the brake rotor.

NOTE: For 2012-Up models, the

brake caliper mounting bracket holes
will need to be drilled out to 5/8”.
Also the casting nubs on the caliper
mounting brackets (the bottom flat
surface near the mounting holes)
may need to be sanded smooth for
brake caliper installation.

38.

Install the tie rod end to the knuckle.

Torque to

111

ft/lbs.

39. Repeat the installation on the other

side of the vehicle.

40. Remove stock brake line bracket from

frame. Carefully remount the brackets
with the supplied brake line drops (90-
3202 drvr and pass) in between
bracket and frame. Use factory hard-
ware to fasten the shorter end of the
bracket to the frame. Position the
drops, best for your application. Use
the supplied hardware from pack (90-
6299) to fasten OE bracket to the new
brake

line

drop.

WARNING!: Make sure the brake

lines that you just modified are not rest-
ing against any moving parts.

41. Reinstall the wheels and tires and

lower the vehicle to the ground. Torque
the factory wheels to

150

ft/lbs. If you

are using aftermarket wheels follow the
manufacturers recommended specifica-
tions.

42. Recheck all hardware for proper instal-

lation and torque at this time.

43. Torque the 18MM cam bolts to

180-

200

ft/lbs.

44. On both sides of the vehicle, check the

routing of the brake lines and the ABS
wire harnesses. There must be no
pinching, rubbing, or stretching of either

component. Use zip ties to secure
these items. At full droop, cycle the
steering from lock to lock while
observing the reaction of these
components. Reposition them if
needed.

45. Reconnect the previously removed

positive and negative battery cables.

IMPORTANT! BE SURE TO BRING

THE VEHICLE IMMEDIATELY TO A
REPUTABLE ALIGNMENT SHOP TO BE
ALIGNED!
IMPORTANT!:

AFTER

INSTALLA-

TION OF KIT AND BEFORE THE VEHI-
CLE IS FIRST STARTED, BE SURE TO
CENTER THE FRONT WHEELS AND
THE STEERING WHEEL. IF THE FRONT
WHEELS AND THE STEERING WHEEL
ARE NOT CENTERED BEFORE START-
ING THE VEHICLE, IT MAY TRIGGER A
DIAGNOSTIC TROUBLE CODE THAT
WILL HAVE TO BE RESET BY THE
MANUFACTURERS SERVICE FACILITY.

NOTE: SEE PAGE 16 FOR STEER-

ING STOP ADJUSTMENT INSTRUC-
TIONS.