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Power vented blowers troubleshooting guide – Sterling QVEB User Manual

Page 21

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9.

Loose

wiring.

10. Defective ignition control.

1.

Improper

venting.

1. Poor thermostat location.
2.

Defective

thermostat.

3. Improper thermostat or transformer wiring

at gas valve.

4.

Short

circuit.

5. Defective or sticking gas valve.
6. Excessive gas supply pressure.

1. Loose electrical connections at gas valve,

ignitor, pilot or thermostat.

2. Excessive thermostat heat anticipation

cycles.

3. Unit cycling on high limit.

4. Poor thermostat location.

5. Draft on Pilot.
6. Defective ignitor control.
7. Blower motor turning too slowly.

8. Defective high limit switch.

1. Blower wheel loose.
2. Blower wheel blades dirty.
3. Blower wheel rubbing housing.
4. Bearings are dry.

5.

Pulleys

loose.

1. Main gas off.
2. Pilot adjustment screw turned too low on

combination/automatic main gas valve.

3. Air in gas line.
4. Incorrect lighting procedure.

5. Dirt in pilot orifi ce.

6. Extremely high or low gas pressure.
7. Defective spark cable.

8. Drafts around unit.
9. Pilot valve not opening (faulty wiring).
10. No spark (faulty wiring).

11. Defective gas valve/ignitor control.

1.

Loose

wiring.

2. Defective motor overload protector or

defective motor.

9. Check and tighten all wiring connections

per diagrams.

10. Replace, if necessary. Also see W, X & Y

symptoms.

1.

Refer

to

“Installation,

Venting”.

1. Relocate thermostat away from drafts.
2.

Replace

thermostat.

3. Check wiring per diagrams.

4. Check operation at valve. Look for short

(such as staples piercing thermostat wiring),
and correct.

5. Replace gas valve.
6.

Refer

to

“Operation”.

1. Tighten all electrical connections.

2. Adjust thermostat heat anticipator for

longer cycles. Refer to “Operation”.

3. Check for proper air supply across heat

exchanger.

4. Relocate thermostat. (Do not mount

thermostat on unit).

5. Eliminate drafts. Refer to Installation.
6.

Replace

ignitor.

7. Clean blower wheel blades; oil blower

motor; check for voltage to blower fan.

Refer to “Maintenance” section.

8. Jumper limit switch terminals 1 and 2.

If burner operates normally, replace switch.

1. Replace or tighten.
2. Clean fan wheel.
3.

Realign.

4. Oil bearings on blower motor. (Refer to label

on motor).

5. Replace or tighten.

1. Open all manual gas valves.
2. Increase size of pilot fl ame. Refer to

“Operation”.

3. Purge air from gas supply.
4. Follow lighting instruction label adjacent to

gas valve.

5. Remove pilot orifi ce. Clean with compressed

air or solvent. (Do not ream).

6.

Refer

to

“Operation”.

7. Check spark cable connection,

and replace if defective.

8. Eliminate drafts. Refer to “Installation”.
9. Inspect and correct all wiring.
10. Inspect and correct ignition system wiring.

See symptoms W, X, & Y.

11.

Replace.

1. Check and tighten all wiring connections

per diagrams. Thermostat wires tagged “W”
and “G” must be connected together (unless
special thermostats are used; if so, see
thermostat wiring diagram). See electrical
connections.

2.

Replace

motor.

Power Vented Blowers Troubleshooting Guide

SYMPTOMS

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

H. continued

J. Condensation of water vapor.

K. Burner won't turn off.

L. Rapid burner cycling.

M.

Noisy


N. Pilot will not light or will not

stay lit.

O. Fan will not run.

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