Maintenance (cont'd) – Val-Matic 3-24 Butterfly Valve With LSA Actuator and External Stops User Manual
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MAINTENANCE (Cont'd)
WORM GEAR ACTUATOR MAINTENANCE: A
typical worm gear actuator is shown in Figure 10
and consists of a worm (3) mounted on an input
shaft (9). The worm engages a segment gear (2).
When the worm is turned, it drives the segment gear
through 90° of rotation. The rotation of the segment
gear is displayed by the top indicator (5). The gears
are lubricated with EP2 grease in a cast iron housing
(1). The open and closed positions of the segment
gear (2) are controlled by the end position stop bolts
(20). The stops can be adjusted by loosening the
lock nut (21) and rotating the bolts (20).
The gear box is factory lubricated and sealed. No
regular maintenance is required. If difficult operation
is observed, the cover can be removed and the unit
inspected for wear. All moving parts should be
coated with grease. The grease should have an
even and smooth consistency. If needed, coat all
moving parts with an EP-2 grease such as Mobil
Mobilux EP2. Buried units should be packed 100%
with grease.
FIGURE 10. GEAR ACTUATOR CONSTRUCTION
TABLE 4. WORM GEAR PARTS LIST
ITEM DESCRIPTION MATERIAL
1
Housing
Cast Iron
2
Segment Gear
Ductile Iron
3
Worm
Alloy Steel
4
Cover
Cast Iron
5
Indicator
Cast Iron
6
O-Ring
Buna-N
7
Thrust Bearing
Carbon Steel
8
Bearing
Bronze
9
Shaft
Carbon Steel
10
Gasket
Non-Asbestos
11
Handwheel
Cast Iron
12
Operating Nut
Cast Iron
13
Chainwheel
Steel
14
Cover Bolt
Carbon Steel
15
Indicator Bolt
Steel
18
Worm Pin
Steel
19
Handwheel Pin Steel
20
Stop Screw
Steel
21
Jam Nut
Steel
23
Oil Seal
Steel & Rubber
Grease
EP-2