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Maintenance (cont'd) – Val-Matic 3-24 Butterfly Valve With LSA Actuator and External Stops User Manual

Page 8

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8

MAINTENANCE (Cont'd)


WORM GEAR ACTUATOR MAINTENANCE: A
typical worm gear actuator is shown in Figure 10
and consists of a worm (3) mounted on an input
shaft (9). The worm engages a segment gear (2).
When the worm is turned, it drives the segment gear
through 90° of rotation. The rotation of the segment
gear is displayed by the top indicator (5). The gears
are lubricated with EP2 grease in a cast iron housing
(1). The open and closed positions of the segment
gear (2) are controlled by the end position stop bolts
(20). The stops can be adjusted by loosening the
lock nut (21) and rotating the bolts (20).

The gear box is factory lubricated and sealed. No
regular maintenance is required. If difficult operation
is observed, the cover can be removed and the unit
inspected for wear. All moving parts should be
coated with grease. The grease should have an
even and smooth consistency. If needed, coat all
moving parts with an EP-2 grease such as Mobil
Mobilux EP2. Buried units should be packed 100%
with grease.



























FIGURE 10. GEAR ACTUATOR CONSTRUCTION

TABLE 4. WORM GEAR PARTS LIST





























ITEM DESCRIPTION MATERIAL

1

Housing

Cast Iron

2

Segment Gear

Ductile Iron

3

Worm

Alloy Steel

4

Cover

Cast Iron

5

Indicator

Cast Iron

6

O-Ring

Buna-N

7

Thrust Bearing

Carbon Steel

8

Bearing

Bronze

9

Shaft

Carbon Steel

10

Gasket

Non-Asbestos

11

Handwheel

Cast Iron

12

Operating Nut

Cast Iron

13

Chainwheel

Steel

14

Cover Bolt

Carbon Steel

15

Indicator Bolt

Steel

18

Worm Pin

Steel

19

Handwheel Pin Steel

20

Stop Screw

Steel

21

Jam Nut

Steel

23

Oil Seal

Steel & Rubber

Grease

EP-2