Helmet care and maintenance, Shade guide settings, Filter plate and lens replacement – Lincoln Electric IM10170 VIKING 5X4 SHADE 11 HELMET User Manual
Page 6
HELMET CARE AND MAINTENANCE
• Periodic cleaning with soapy water solution or standard glass cleaner is
suggested. Air dry or use soft cloth to dry.
* Change or clean polycarbonate impact resistant clear lens when it becomes
dirty or cloudy
Storage: Store in a clean, dry location.
SHADE GUIDE SETTINGS
If your helmet does not include any one of the shades referenced above, it is
recommended you use the next darker shade.
3
NT 1
GUIDE FOR SHADE NUMBERS
OPERATION
ELECTRODE SIZE
ARC
MINIMUM
SUGGESTED(1)
1/32 in. (mm)
CURRENT (A)
PROTECTIVE
SHADE NO.
SHADE
(COMFORT)
Shielded metal arc
Less than 3 (2.5)
Less than 60
7
–
welding
3-5 (2.5–4)
60-160
8
10
5-8 (4–6.4)
160-250
10
12
More than 8 (6.4)
250-550
11
14
Gas metal arc
Less than 60
7
–
welding and flux
60-160
10
11
cored arc welding
160-250
10
12
250-500
10
14
Gas tungsten arc
Less than 50
8
10
welding
50-150
8
12
150-500
10
14
Air carbon
(Light)
Less than 500
10
12
Arc cutting
(Heavy)
500-1000
11
14
Plasma arc welding
Less than 20
6
6 to 8
20-100
8
10
100-400
10
12
400-800
11
14
Plasma arc cutting
(Light)
(2)
(2)
(2)
Less than 300
8
9
(Medium)
300-400
9
12
(Heavy)
400-800
10
14
Torch brazing
–
–
3 or 4
Torch soldering
–
–
2
Carbon arc welding
–
–
14
PLATE THICKNESS
in.
mm
Gas welding
Light
Under 1/8
Under 3.2
4 or 5
Medium
1/8 to 1/2
3.2 to 12.7
5 or 6
Heavy
Over 1/2
Over 12.7
6 or 8
Oxygen cutting
Light
Under 1
Under 25
3 or 4
Medium
1 to 6
25 to 150
4 or 5
Heavy
Over 6
Over 150
5 or 6
(1)
As a rule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going
below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs
the yellow or sodium line the visible light of the (spectrum) operation
(2)
These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the
workpiece.
.
Data from ANSI Z49.1-2005
FILTER PLATE AND LENS REPLACEMENT
Replacing Front Clear Cover Lens: Replace the front cover lens if it is dam-
aged. Remove ADF holder assembly per Figure 1. Remove front cover lens from
helmet assembly. Carefully remove gasket from cover lens. Install new cover
lens into gasket and assemble to helmet shell. Make sure to assemble cover
lens and gasket into helmet shell the same way as it was removed.
Change the Filter Plate: Remove ADF holder assembly from helmet shell. See
figure 1 for removal. Flex top end of the ADF holder to allow for Retaining Frame
and Filter plate to be removed from ADF assembly. Install new Filter Plate into
ADF holder per figure 2 below. Install Retaining Frame into ADF holder making
sure Retaining Frame Holding tabs are facing towards the Filter Plate. Install
ADF holder assembly into helmet shell.
INSTALLING AN AFTERMARKET MAGNIFYING LENS:
Simply slide the magnifying lens into the short rail located on the sides of the
ADF holder per Figure 3.
4
Figure 3
Figure 1
Figure 2