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Helmet care and maintenance, Shade guide settings, Filter plate and lens replacement – Lincoln Electric IM10170 VIKING 5X4 SHADE 11 HELMET User Manual

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HELMET CARE AND MAINTENANCE

Periodic cleaning with soapy water solution or standard glass cleaner is

suggested. Air dry or use soft cloth to dry.

* Change or clean polycarbonate impact resistant clear lens when it becomes

dirty or cloudy

Storage: Store in a clean, dry location.

SHADE GUIDE SETTINGS

If your helmet does not include any one of the shades referenced above, it is
recommended you use the next darker shade.

3

NT 1

GUIDE FOR SHADE NUMBERS

OPERATION

ELECTRODE SIZE

ARC

MINIMUM

SUGGESTED(1)

1/32 in. (mm)

CURRENT (A)

PROTECTIVE

SHADE NO.

SHADE

(COMFORT)

Shielded metal arc

Less than 3 (2.5)

Less than 60

7

welding

3-5 (2.5–4)

60-160

8

10

5-8 (4–6.4)

160-250

10

12

More than 8 (6.4)

250-550

11

14

Gas metal arc

Less than 60

7

welding and flux

60-160

10

11

cored arc welding

160-250

10

12

250-500

10

14

Gas tungsten arc

Less than 50

8

10

welding

50-150

8

12

150-500

10

14

Air carbon

(Light)

Less than 500

10

12

Arc cutting

(Heavy)

500-1000

11

14

Plasma arc welding

Less than 20

6

6 to 8

20-100

8

10

100-400

10

12

400-800

11

14

Plasma arc cutting

(Light)

(2)

(2)

(2)

Less than 300

8

9

(Medium)

300-400

9

12

(Heavy)

400-800

10

14

Torch brazing

3 or 4

Torch soldering

2

Carbon arc welding

14

PLATE THICKNESS

in.

mm

Gas welding

Light

Under 1/8

Under 3.2

4 or 5

Medium

1/8 to 1/2

3.2 to 12.7

5 or 6

Heavy

Over 1/2

Over 12.7

6 or 8

Oxygen cutting

Light

Under 1

Under 25

3 or 4

Medium

1 to 6

25 to 150

4 or 5

Heavy

Over 6

Over 150

5 or 6

(1)

As a rule of thumb, start with a shade that is too dark, then go to a lighter shade which gives sufficient view of the weld zone without going

below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a filter lens that absorbs
the yellow or sodium line the visible light of the (spectrum) operation

(2)

These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the
workpiece.

.

Data from ANSI Z49.1-2005

FILTER PLATE AND LENS REPLACEMENT

Replacing Front Clear Cover Lens: Replace the front cover lens if it is dam-
aged. Remove ADF holder assembly per Figure 1. Remove front cover lens from
helmet assembly. Carefully remove gasket from cover lens. Install new cover
lens into gasket and assemble to helmet shell. Make sure to assemble cover
lens and gasket into helmet shell the same way as it was removed.

Change the Filter Plate: Remove ADF holder assembly from helmet shell. See
figure 1 for removal. Flex top end of the ADF holder to allow for Retaining Frame
and Filter plate to be removed from ADF assembly. Install new Filter Plate into
ADF holder per figure 2 below. Install Retaining Frame into ADF holder making
sure Retaining Frame Holding tabs are facing towards the Filter Plate. Install
ADF holder assembly into helmet shell.

INSTALLING AN AFTERMARKET MAGNIFYING LENS:
Simply slide the magnifying lens into the short rail located on the sides of the
ADF holder per Figure 3.

4

Figure 3

Figure 1

Figure 2