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Troubleshooting guide – VIAIR X'Treme Duty OBA User Manual

Page 10

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USER MANUAL

X’TREME DUTY ONBOARD AIR SYSTEM

TROUBLESHOOTING GUIDE:

Tank pressure drops when
compressor (s) shut off

1. Loose drain cock
2. Check valve leaking
3. Loose connections

1. Tighten drain cock
2. Replace check valve or

compressor(s)

3. Check all connections with

soap and water solution and
tighten

Compressor runs continuously
and air flow lower than normal

1. Excessive air usage
2. Loose connections
3. Worn piston ring or inlet

valve.

4. Clogged air filter element

1. Decrease air usage
2. Check all connections with

soap and water solution and
tighten.

3. Repair or replace compressor
4. Replace air filter element

Compressor runs continuously
causing safety valve (if equipped)
to open

1. Bad pressure switch
2. Defective safety valve

1. Replace pressure switch
2. Replace safety valve

Excessive moisture in discharge

1. Excessive water in air tank
2. High humidity

1. Drain tank, tilt tank to drain.

Drain tank more frequently

2. Move compressor to area

with less humidity, or use air
line filter.

Compressor will not run

1. No power, or power switch

in OFF position

2. Blown fuse
3. Motor overheats
4. Faulty pressure switch.

1. Make sure compressor

switch is ON

2. Disconnect compressors

from power source, replace
fuse. (Refer to Specifications
section for correct fuse
amperage.)

3. Let compressors cool off for

about 30 Minutes to allow
thermal overload switch reset.

4. Replace pressure switch

Thermal
overload protector cuts out
repeatedly

1. Lack of proper ventilation or

ambient temperature too high

2. Compressor valves failed

1. Move compressor to well

ventilated area, or area with
lower ambient temperature

2. Repair or replace compressor

Excessive
knocking or rattling

1. Loose mounting bolts
2. Worn bearing on eccentric or

motor shaft

3. Cylinder or piston ring is worn

1. Tighten mounting bolts
2. Repair or replace

compressor

3. Repair or replace

compressor

CAUTION: NEVER DISASSEMBLE COMPRESSOR WHILE

COMPRESSOR IS PRESSURIZED.

POSSIBLE CAUSE(S)

PROBLEM

CORRECTIVE ACTION