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Superwinch LT3000 ATV – 1,360 kgs/12V User Manual

Page 2

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8. KEEP CLEAR OF WINCH, TAUT

WIRE ROPE AND HOOK WHEN
OPERATING WINCH.
Never put your finger
through the hook. If
your finger should
become trapped in
the hook, you could
lose your finger.
ALWAYS USE THE
HANDSAVER when guiding the
wire rope in or out (See Figure 3)

9. NEVER HOOK THE WIRE ROPE

BACK ONTO ITSELF because you
could damage the wire rope.
Use a nylon sling (Figure 4).

.

14. NEVER OBSCURE THE WARNING

INSTRUCTION LABELS.

Figure

3

Right

Wrong

10 .It is a good idea to lay a heavy

blanket or jacket over the wire
rope near the hook end when
pulling heavy loads (Figure 5). If
a wire rope failure should occur,
the cloth will act as a damper
and help prevent the rope from
whipping.

15 .Always operate winch with an

unobstructed view of the winch-
ing operation.

16. Equipment such as tackle,

hooks, pulley blocks, straps, etc.
should be sized to the winching
task and should be periodically
inspected for damage that
could reduce their strength.

17 .NEVER RELEASE FREESPOOL

CLUTCH WHEN THERE IS A
LOAD ON THE WINCH.

18.NEVER WORK ON OR AROUND

THE WINCH DRUM WHEN
WINCH IS UNDER LOAD.

19.DO NOT OPERATE WINCH

WHEN UNDER THE INFLUENCE
OF DRUGS, ALCOHOL OR
MEDICATION.

Wrong

Right

Figure 4

Figure 5

.

Figure 6

Your winch is a very powerful
machine. If used unsafely or
improperly, there is a possibility
that property damage or personal
injury could result.

The responsibility
for safe installa-

tion and operation of the winch and
prevention of personal injury and
property damage ultimately rests
with you, the operator. There is no

substitute for the use of good

judgement and caution in operating
a winch.

The wire rope
may break before

the winch stalls. For heavy loads, use
a pulley block to reduce the load on
the wire rope.

2. AFTER READING AND UNDER-

STANDING THIS MANUAL, LEARN

TO USE YOUR WINCH.

After installing the winch,

practice using it so you

will be familiar with it

when the need arises.

3. DO NOT“move” your vehicle to

assist the winch in pulling the

load. The combination of the

winch and vehicle pulling togeth-

er could overload the wire rope

and the winch.

WARNING

!

WARNING

!

GENERAL SAFET Y

INFORMATION

Figure 2

Double Line

Single Line

1. Maximum working load capacity

is on the wire rope layer closest
to the drum

NOT OVER-

LOAD. DO NOT ATTEMPT PRO-
LONGED PULLS AT HEAVY
LOADS. Overloads can damage
the winch and/or the wire rope
and create unsafe operating con-
ditions. FOR LOADS OVER 1,000
POUNDS (454 kg), WE RECOM-
MEND THE USE OF THE OPTION-
AL PULLEY BLOCK TO DOUBLE
LINE THE WIRE ROPE (Figure2).
This reduces the load on the
winch and the strain on the wire
rope by approximately 50%.
Attach hook to load bearing part.
The vehicle engine should be
running during winch opera-
tion.
If considerable winching is
performed with the engine off,
the battery may be too weak to
restart the engine.

4. ALWAYS STAND CLEAR OF WIRE

ROPE,

HOOK AND WINCH. IN THE

UNLIKELY EVENT OF ANY COM-

PONENT FAILURE IT‘S BEST TO BE

OUT OF HARM‘S WAY.

5. INSPECT WIRE ROPE AND EQUIP-

MENT FREQUENTLY. A FRAYED

WIRE ROPE WITH BROKEN

STRANDS SHOULD BE

REPLACED IMMEDIATELY.

Always replace wire rope with

the manufacturer‘s identical

replacement part (see

Replacement Parts List).

Periodically check the winch

installation to ensure that all

bolts are tight.

6. USE HEAVY LEATHER GLOVES

when handling wire rope. DO

NOT LET WIRE ROPE SLIDE

THROUGH YOUR HANDS.

7. NEVER WINCH WITH LESS THAN 5

TURNS of wire rope AROUND THE

WINCH DRUM since the wire rope

end fastener may NO

ithstand

full load.

T w

DO

.

2

3

11. NEVER USE YOUR

WINCH FOR LIFTING OR
MOVING PEOPLE.

12 .Your winch is not intended for

overhead hoisting operations

13 .AVOID CONTINUOUS PULLS

FROM EXTREME ANGLES as this
will cause the wire rope to pile
up on one end of the drum
(Figure 6). This can jam the wire
rope in the winch, causing dam-
age to the rope or the winch.