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General pump – General Pump T24A-26A-28A-30A-26A-40A User Manual

Page 9

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GENERAL PUMP

A member of the Interpump Group

KT24A/28A/30A/32A/36A/40A SERIES

A) Disassembly/Reassembly of the crankshaft without bearings replacement

After having removed the side covers as indicated in point 2.1.1, check the conditions of the rollers and their

relative tracks. If all parts are in good condition, clean the components carefully with a degreaser and

redistribute lubricant oil uniformly. The previous shims can be reused, taking care to insert them only under

the indicator side cover.

Once the complete unit is mounted (indicator side flange and shaft and motor side flange), check that the

rotation torque of the shaft - with the con-rod disconnected - is a minimum 3 Ft.Lbs. (4 Nm), max. 4.5 Ft.Lbs

(6 Nm).

To bring the two side covers closer to the casing, it is possible to use 3 M6x40 screws for the first positioning

phase as indicated in fig. 8 and the screws provide for final fastening.

Shaft rotation torque (with the con-rod connected) should not exceed 6 Ft.Lb. (8 Nm).

A) Disassembly/Reassembly of the crankshaft with bearings replacement

After removing the side covers, as described above, remove the outer ring nut on the bearings from its seat

on the covers, using an appropriate extractor as shown in fig. 12 and 12a.

Remove the inner ring on the bearings from the two ends of the shaft, again using an appropriate extractor

or, alternatively, a simple “pin punch” as shown in fig. 13.

The new bearings can be mounted cold with a press or rocker, supporting it on the lateral surface of the

ring nuts involved in press fitting with the rings. The press fitting operation can be facilitated by heating the

involved parts to a temperature between 250

o

-300

o

F

(

120

o

-300

o

C), ensuring that the ring nuts go down to

end stroke in their housings.

Never exchange the parts of the two bearings.

Page 9

Ref 300943 Rev.A

03-14