Poweramp PR SERIES HYDRAULIC 4.2009 - Manual (Page 17)

15 4111-0001 — Oct.2007
INSTALLATION
11. With the rear hinge frame angle (F) tight against
the rear pit curb angle (G), weld the rear hinge
frame angle (F) to the rear pit curb angle (G)
using a 3/8 in. (9.5 mm) flare bevel skip weld
— each weld being 6 in. (152 mm) long.
Start at each end with a 6 in. (152 mm) long
weld. Space all the other welds out evenly leaving
approximately 6 in. (152 mm) space between
each weld.
12. Weld front of dock leveler frame (B) to shims
located under the keepers, then weld the shims
to the front pit curb steel.
13. With leveler welded into place, remove the
shipping bands from around lip and leveler frame.
14. Using an external lifting device (i.e., crane or fork
truck) attached to the platform lifting brackets,
slowly raise the platform. Check for binding as
platform is being raised.
15. If binding occurs, lower the platform. Reposition
leveler and/or add or remove shims as necessary.
Slowly raise platform again. If platform still binds,
contact Poweramp Technical Services for further
instructions.
NOTE: The illustration on the previous page shows a
typical weld pattern. The weld pattern will
vary slightly depending on size of dock
leveler.
IMPORTANT
DO NOT weld continuously along the full length of
the rear hinge frame angle. This can put
unnecessary stress on the leveler components,
causing the leveler to malfunction and shortening
the lifespan of the affected components.
IMPORTANT
DO NOT connect the dock leveler electrical wiring
and ground connections until all welding has been
completed.
DO NOT ground welding equipment to any
hydraulic or electrical components of the dock
leveler. Always ground welding equipment to the
dock leveler frame, NEVER to the platform.
Failure to follow these instructions may damage the
motor, hoist cylinder, wiring, and/or control panel.
DO NOT grind or weld if hydraulic fluid or other
flammable liquid is present on the surface to be
ground or welded.
DO NOT grind or weld if uncontained hydraulic fluid
or other flammable liquid is present. Stray sparks
can ignite spills or leaks near the work area.
Always clean up the oil leaks and spills before
proceeding with grinding or welding.
Always keep a fire extinguisher of the proper type
nearby when grinding or welding.
Failure to follow these instructions may result in
serious personal injury or death.
If the platform is raised using an external lifting
device or the hydraulic system is opened to
atmosphere, air will enter into the hydraulic system.
Whenever this happens, always cycle the leveler at
least 4 times using the leveler’s own hydraulic
power system before allowing the leveler to be put
into service. This is to make sure all air is purged
from the hydraulic cylinders. Failure to do this may
result in serious personal injury or death.