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Maintenance, Important – Poweramp VH SERIES HYDRAULIC 10.2011 User Manual

Page 27

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4111-0002 — Sept 2010

MAINTENANCE

Regular maintenance must be performed on a weekly

and quarterly schedule.

Weekly Maintenance

• Operate the dock leveler through the complete

operating cycle to maintain lubrication.

NOTE: To thoroughly inspect the platform hinge

area, put the platform in the full below-dock

position.

• Inspect the platform hinge and the lip hinge areas.

The hinge areas must be kept free of dirt and

debris. Build-up of foreign material in the hinge

areas will cause abnormal operation.

Quarterly Maintenance

• Lubricate the following areas with light weight

machine oil:

(A)— Lip hinge area unless equipped with grease

fittings (apply oil to the top of the entire

length of lip hinge when platform is at the full

below-dock position and lip is folded)

(C)— Platform hinge area (apply oil to top of all

platform hinges when platform is at the full

below-dock position)

(E)— Platform cylinder-to-platform frame pin

(F)— Lip cylinder-to-platform frame pin

(G)— Lip lifter and lift cylinder pin

• Lubricate the following areas with white lithium

grease:

(B)— Valve lever pivot and top of logic block spool

valve.

(D) — All platform cylinder trunnions

NOTE: Apply grease to lip hinge grease fittings if

equipped.

• Check reservoir fluid level (Q):

1. Put the dock leveler platform at the full

above-dock position.

2. Turn OFF all electrical power to the leveler.

4. Remove breather cap (P).

5. Measure fluid level. The fluid level should be

approximately 3 in. (76.5 mm) (N) from top

of reservoir (M) with platform raised on the

maintenance prop.

6. Add hydraulic fluid if necessary. Use only

recommended fluid.

7. Install breather cap and inspection plate.

8. Turn ON electrical power to the leveler.

9. Return the platform to the cross-traffic position.

Before performing any maintenance under the

dock leveler, lock the electrical power source in

OFF position and lock the maintenance prop in the

service position using an approved locking device.

(See Service Dock Leveler Safely in this section.)

Failure to follow these instructions may result in

serious personal injury or death.

M - Reservoir

P - Breather Cap

N- 3 in. (76.5mm) From Top of

Reservoir

Q - Fluid Level

IMPORTANT

Failure to properly lubricate the dock leveler will

cause abnormal operation of the leveler.

IMPORTANT

A low fluid level or the use of hydraulic fluids not

equivalent to the fluid types recommended, will

cause abnormal operation of the leveler and WILL

void warranty.

M

N

Q

P