Mastercool 98061 DIGITAL VACUUM GAUGE User Manual
English, Instruction manual
English
DIGITAL VACUUM GAUGE - 98061
• Once warm-up is complete, connect the vacuum gauge to the system and start the
vacuum pump. The vacuum countdown will start from atmospheric pressure (ATM)
------. Depending on the size of the system it may take some time for the numeric
vacuum reading to appear on the LCD. The numbers descend from 20,000 Microns
or corresponding units. Once the target level is reached and passed the indicator
light will come on. If the vacuum gauge is set at ENABLE, the gauge will power off
after 10 minutes. Simply press the
ON/OFF button and allow 30 seconds for warm-up
and true vacuum reading to appear.
• Press the
ON/OFF button to turn the unit off.
IMPORTANT NOTE REGARDING VACUUM LEAK TEST:
When checking a system for leaks under high vacuum (less than 1000 microns),
connect the vacuum gauge directly to the system. If additional connections are
required use copper tubing (do not use rubber hoses) and high vacuum shut-off
valves. Standard hoses and manifold gauge set shut-off valves may have a small
amount of leakage under high vacuum.
When initiating a high vacuum test, the vacuum gauge reading may “drift” higher
until the system has equalized. After this short stabilization period (5 minutes) the
vacuum reading should hold steady. An upward “drift” of the vacuum gauge reading
may indicate a leaking system.
WARNING!! Never stop the vacuum pump unless the vacuum gauge is
disconnected from the system. Failure to do so may create a higher
pressure in the system that can cause oil to enter the sensor chamber.
SENSOR FIELD CALIBRATION
1. Turn unit
ON with sensor at ATM.
2. Hold
UNIT key until CAL is displayed.
3. Within 1 second, press
ENTER. AU CAL will be displayed.
4. Press
ENTER and wait until END CAL is displayed.
5. Turn unit
OFF. Sensor is calibrated.
CLEANING THE SENSOR
Observe the gasket after each vacuum. If oil is present, it is possible that there is
a presence of oil in the sensor chamber. Follow these instructions:
1. Disconnect the sensor chamber from the socket.
2. Remove the gasket & depressor from the assembly to clean.
3. Clean the gasket. Rinse the sensor chamber with acetone. Repeat until the oil is
completely removed. Allow 2 – 4 hours for all of the parts to dry and evaporate.
4. Reassemble all of the parts and check the unit.
TROUBLESHOOTING
Low Battery Indicator:
A special icon will appear in the upper right hand corner of the LCD when
the battery must be replaced.
No Display:
Check the battery and polarity.
888888:
888888 is a sign of an interrupted connection between the sensor assembly/cable or
damaged sensor filament. Check for loose connections. If 888888 is still showing please
contact the factory for assistance.
WARNINGS
Wear Safety Glasses. Wear Gloves.
Keep in a dry place. Do not allow moisture to enter the unit.
WARRANTY
This product warrants against defects in material and workmanship for a period of one
year. This warranty does not cover failure due to abuse, improper usage, or progressive
wear and tear.
Warranty becomes valid to the original user, effective on the puchase date. A copy of an
invoice along with a registration card must be sent to 1 Aspen Drive, Randolph, NJ 07869
to validate the warranty.
For further service please contact (973) 252-9119.
Mastercool’s Hand-Held Vacuum Gauge (98061)
is built with a high quality thermocouple sensor
and microcomputer. This unit has measurement
capability ranging from atmosphere to 1 micron.
SPECIAL FEATURES
• Automatic Warm-up
• Low Battery Indicator
• Programmable Vacuum Level Light
• Replaceable Sensor (no calibration required)
• Sensor or Cable Disconnect Indicator
(displays 888888 with Red LED)
• Protective Rubber Boot for Durability
• Heavy Duty Hook folds back into unit for
compact storage
• AC/DC Connector capability
• Auto-Off after 10 minutes with disabling
capability
SPECIFICATIONS
• Response Time: 250 mSec.
• Sensor Cable: Spiral cable extended to 6.5 ft (2.6 m)
• Sensor: Thermocouple sensor
• Connection Fitting: 1/4” flare female adapter
• Operating Temperature: 32 to 120°F (0 to 45°C)
• Power: 9V DC battery (AC/DC Adapter Optional)
• Battery Life: 36 hours
• Low Battery Indicator: Special ICON on LCD
• Vacuum Units: Micron, Torr, mTorr, mmHg, mBar, Pa
• Range: 20,000 to 1 micron
• Accuracy Range*: ATM - 1000 Microns : ±5% of reading
1000 - 100 Microns : ±3% of reading
100 – 1 Micron : ±1.5% of reading
*Unit accuracy was established using a calibrated instrument with NIST traceability.
REPLACEABLE PARTS
98061-SENSOR
Sensor Assembly
98061-002
Cable and Socket Assembly
99332
1/8” NPT x 1/4” F-FL Swivel Adapter
98210-A-BAT
9V DC Battery
99334-110
110V AC/DC Adapter (optional)
99334-220
220V AC/DC Adapter (optional)
99333
1/4 FL-M x 1/4 FL-M x 1/4 FL-F Tee (optional)
BATTERY INSTALLATION
Remove the screw and battery compartment cover. Make sure to
place the battery into the compartment with the correct polarity.
Replace battery cover and screw.
BASIC SET-UP
The microcontroller will keep these set-ups in its memory until
a new setting is required.
• Press the
ON/OFF button to turn the unit ON. The unit will
warm-up by displaying , 999999, 888888, ..... 000000.
--------
ATM
will be displayed when the unit is ready.
AUTO-OFF SET-UP:
The unit is set to power off after 10 minutes. The operator can disable this function by
pressing the
ENTER button to select DISABL (disable) or ENABLE (enable).
This setting will remain in the memory each time the unit is turned on.
UNIT SELECTION:
Press the
UNIT button to select the desired unit. This UNIT will remain in the memory
each time the unit is turned on.
VACUUM LEVEL TARGET SETTING:
Press the
INDICATOR VALUE button once and then press UNIT/ or INDICATOR
VALUE/ to select the desired target value. Press ENTER to confirm the setting.
This setting will remain in the memory each time the unit is turned on.
OPERATIONS
• Press the
ON/OFF button to turn the unit on. The unit will warm-up by displaying
, 999999, 888888, ..... 000000. --------
ATM
will be displayed
when the unit is ready.
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Instruction Manual
Microns mTorr mmHg mBar Pa InHg
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BATTERY COMPARTMENT