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Installation requirements, Gas supply systems, Gas pressure requirements – American Water Heater BCL3 85T390 6NOX User Manual

Page 12: Supply gas regulator, Power supply, Water temperature control and mixing valves

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4. When installing multiple water heaters in the same gas

supply system it is recommended that individual positive

lock-up gas pressure regulators be installed at each unit.

power supply

The water heaters covered in this manual require a 120 VAC,

1Ø (single phase), 60Hz, 15 amp power supply and must also

be electrically grounded in accordance with local codes or, in the

absence of local codes, with the national electrical Code, AnSI/

nFPA 70 or the Canadian electrical Code, CSA C22.1.

water temperature Control and miXing ValVes

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing,

dish washing, and other sanitizing needs can scald and cause

permanent injury upon contact. Short repeated heating cycles

caused by small hot water uses can cause temperatures at the

point of use to exceed the water heater’s temperature setting by

up to 20°F (11°C).
Some people are more likely to be permanently injured by

hot water than others. These include the elderly, children, the

infirm and the physically/mentally disabled. Table 5 shows the

approximate time-to-burn relationship for normal adult skin.

If anyone using hot water provided by the water heater being

installed fits into one of these groups or if there is a local code

or state law requiring a certain water temperature at the point of

use, then special precautions must be taken.
In addition to using the lowest possible temperature setting that

satisfies the demand of the application a Mixing Valve should be

installed at the water heater (see Figure 10) or at the hot water

taps to further reduce system water temperature.
Mixing valves are available at plumbing supply stores. Consult

a qualified Installer or Service Agency. Follow mixing valve

manufacturer’s instructions for installation of the valves.
taBle 5.

water temperature

°f (°C)

time for 1st degree Burn

(less Severe burns)

time for permanent Burns

2nd & 3rd degree

(Most Severe burns)

110 (43)

(normal shower temp.)

116 (47)

(pain threshold)

116 (47)

35 minutes

45 minutes

122 (50)

1 minute

5 minutes

131 (55)

5 seconds

25 seconds

140 (60)

2 seconds

5 seconds

149 (65)

1 second

2 seconds

154 (68)

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter l. Armstrong, Sept. 15, 1978)

gas supply systems

low pressure building gas supply systems are defined as those

systems that cannot under any circumstances exceed 14” W.C.

(3.49 kPa) (1/2 PSI Gauge). These systems do not require

pressure regulation. Measurements should be taken to insure

that gas pressures are stable and fall within the requirements

stated on the water heater rating plate. readings should be

taken with all gas burning equipment off (static pressure) and

with all gas burning equipment running at maximum rate (dynamic

pressure). The gas supply pressure must be stable within 1.5”

W.C. (0.37 kPa) from static to dynamic pressure to provide good

performance. Pressure drops that exceed 1.5” W.C. (0.37 kPa)

may cause rough starting, noisy combustion or nuisance outages.

Increases or spikes in static pressure during off cycles may

cause failure to ignite or in severe cases damage to appliance

gas valves. If your low pressure system does nOT meet these

requirements, the installer is responsible for the corrections.
High Pressure building supply systems use pressures that exceed

14” W.C. (3.49 kPa) (1/2 PSI Gauge). These systems must use

field supplied regulators to lower the gas pressure to less than

14” W.C. (3.49 kPa) (1/2 PSI Gauge). Appliances require gas

regulators that are properly sized for the water heater input and

deliver the rating plate specified pressures. Gas supply systems

where pressure exceeds 5 PSI (34.5 kPa) often require multiple

regulators to achieve desired pressures. Systems in excess

of 5 PSI building pressure should be designed by gas delivery

professionals for best performance. Water heaters connected to

gas supply systems that exceed 14” W.C. (3.49 kPa) (1/2 PSI

Gauge) at any time must be equipped with a gas supply regulator.

gas pressure reQuirements

All models require a minimum gas supply pressure of 3.5” W.C.

(0.87 kPa) The minimum supply pressure is measured while gas

is flowing (dynamic pressure). The supply pressure (dynamic)

should never fall below 3.5” W.C. (0.87 kPa) The supply pressure

should be measured with all gas fired appliances connected to

the common main firing at full capacity. If the supply pressure

drops more than 1.5” W.C. (0.37 kPa) as gas begins to flow to

the water heater then the supply gas system including the gas

line and/or the gas regulator may be restricted or undersized.

See Supply Gas regulator section and Gas Piping section of

this manual.
The gas valve on all models has a maximum gas supply pressure

limit of 14" W.C. (3.48 kPa). The maximum supply pressure is

measured while gas is not flowing (static pressure).

supply gas regulator

The maximum allowable gas supply pressure for this water

heater is 14 inches W.C. (3.48 kPa). Install a positive lock-up gas

pressure regulator in the gas supply line if inlet gas pressure can

exceed 14 inches W.C. (3.48 kPa) at any time. regulators must

be sized/used according to manufacturer's specifications.
If a positive lock-up regulator is required follow these instructions:
1. Positive lock-up gas pressure regulators must be rated at or

above the input btu/hr rating of the water heater they supply.

2. Positive lock-up gas pressure regulator(s) should be

installed no closer than 3 feet (1 meter) and no farther than 8

feet (2.4 meters) of equivalent length from the water heater’s

inlet gas connection.

3. After installing the positive lock-up gas pressure regulator(s)

an initial nominal supply pressure setting of 7.0” W.C. (1.74

kPa) while the water heater is operating is recommended

and will generally provide good water heater operation.

Some addition adjustment maybe required later to maintain

a steady gas supply pressure.

installation reQuirements

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