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Troubleshooting, Problem effect/solution – All-Flo T038-NHT-PTTT-000 3/8 PTFE User Manual

Page 10

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10 I All-Flo Pump Co.

Troubleshooting

PROBLEM

EFFECT/SOLUTION

Pump Will Not Cycle

Discharge line closed or plugged

Discharge filter blocked
Check valve stuck

Air filter blocked
Air supply valve closed

Air supply hooked up to muffler side of pump
Compressor not producing air or turned off

Muffler iced or blinded
Diaphragm ruptured

Plant air supply line ruptured
Air valve wear/debris

Pilot sleeve wear/debris
Diaphragm rod broken

Diaphragm plate loose

Pumped Fluid Coming Out of Muffler

Diaphragm ruptured
Diaphragm plate loose

Inlet liquid pressure excessive (above 10 psig)

Pump Cycles but no Flow

Inlet strainer clogged

Suction valve closed
Suction line plugged

No liquid in the suction tank
Suction lift excessive

Debris stuck in valves
Excessive wear of check valves

Air leak on suction side with suction lift

Pump Cycles with Closed Discharge Valve

Debris stuck in check valve

Excessive wear of check valves

Pump Running Slowly/Not Steady

Air compressor undersized
Leak in air supply

Air-line, filter regulator or needle valve undersized
Muffler partially iced or blinded

Air valve gasket leak or misalignment
Air valve wear/debris

Pilot sleeve wear/debris
Liquid fluid filter blocked

Pump may be cavitating, reduce speed of operation
Suction strainer clogged

Pump Will Not Prime

Air leak in suction pipe
Air leak in pump manifold connections

Suction strainer and lines clogged
Excessive lift conditions

Check valve wear
Debris in check valve

If any of the above mentioned causes do not apply to your problem, contact your All-Flo authorized distributor.