Aeromotive 17145 - 98 1_2-04 4.6L DOHC COBRA A1000 FUEL SYSTEM - Manual

AEROMOTIVE
Part # 17145 & 17146
98 ½-04 4.6L DOHC Return Style Fuel System Kit
INSTALLATION INSTRUCTIONS
CAUTION:
Installation of this product requires detailed knowledge of automotive systems and
repair procedures. We recommend that this installation be carried out by a qualified
automotive technician.
Installation of this product requires handling of gasoline. Ensure you are working in a
well ventilated area with an approved fire extinguisher nearby. Extinguish all open flames,
prohibit smoking and eliminate all sources of ignition in the area of the vehicle before
proceeding with the installation.
When installing this product, wear eye goggles and other safety apparel as needed to
protect yourself from debris and sprayed gasoline .
WARNING!
The fuel system is under pressure. Do not open the fuel system until the pressure has
been relieved. Refer to the appropriate vehicle service manual for the procedure and
precautions for relieving the fuel system pressure
.
Aeromotive system components are not legal for sale or use on emission controlled motor vehicles.
This kit assumes you have a sumped fuel tank or fuel cell with provisions for a gravity feed AN-10 supply line and
AN-06 return line.
This kit contains the following parts:
1 ea fuel pump wiring kit
1 ea 3ft length of 10 ga. Black wire
1 ea 25ft length of 10 ga. Red wire
1 ea 30 amp circuit breaker
1 ea 30 amp automotive relay
2 ea blue female blade connector
2 ea yellow female blade connector
5 ea yellow #10 stud ring connector
1 ea yellow 3/8” stud ring connector
6 ea tie-wraps
4 ft AN-10 stainless steel braided line
16 ft AN-06 stainless steel braided line
26 ft AN-08 stainless steel braided line
2 ea AN-10 90-degree hose end
2 ea AN-08 straight hose end
6 ea AN-08 90-degree hose end
2 ea AN-08 Male 90-degree hose end
1 ea AN-06 straight hose end
1 ea AN-06 90-degree hose end
1 ea p/n 11101 Pump (17145 Kit only)
1 ea p/n 11104 Pump (17146 Kit only)
1 ea p/n 12304 Filter 100 Micron SS
1 ea p/n 12301 Filter 10 Micron Paper
1 ea p/n 13101 Fuel Pressure Regulator
1 ea p/n 14111 Ford 4.6L DOHC Fuel Rails
1 ea Y-block Assembly
2 ea p/n 15607 AN-08 cutoff union
2 ea AN-08 o-ring
1 ea p/n 15610 AN-10 cutoff to AN-08 union
1 ea AN-10 o-ring
4 ea ¼” flat washers
4 ea ¼-20 nyloc nuts
4 ea ¼-20 x 1” carriage bolts
12 ea tie-wraps
1 ea AN-06 o-ring
4 ea AN-08 o-ring
8 ea AN-10 o-ring (17145 kit only)
7 ea AN-10 o-ring (17146 kit only)
1 ea AN-12 o-ring (17146 kit only)
1 ea p/n 15606 AN-06 cutoff union
2 ea p/n 15607 AN-08 cutoff union
3 ea p/n 15608 AN-10 cutoff union (17145 kit only)
2 ea p/n 15608 AN-10 cutoff union (17146 kit only)
3 ea p/n 15610 AN-10 cutoff to AN-08 union
1 ea p/n 15613
AN-12 cutoff to AN-10 union (17146 kit only)