Banks Power Ford Motorhomes: (Gas ’97 - 04 6.8L Class-C) Power Systems- PowerPack & Stinger Systems & Optional OttoMind (Class-C) User Manual
Page 10
Three bolt flange- locate the flange
adapter kit. Slide a 3” clamp over the
swedge end of flange adapter and install
over the Y-pipe. Loosely tighten the
clamp. Place the new catalytic converter
flange gasket onto the studs on the
converter flange. Install the catalytic
converter onto the Y-pipe flange.
Reattach the frame hanger to the flange
and tighten the three nuts. See
Figure 2.
Note: 2008 models-
Some models will need the Y-pipe (P/N
53110) length trimmed. Test fit the
flange adapter, check for fitment when
installing to the catalytic converter
flange. If there is fitment problems
remove the flange adapter and the
Y-pipe. Measure 2 ½” from the outlet
of the Y-pipe to the front inlet and cut
the Y-pipe. Reinstall the Y-pipe and
flange adapter assembly. Install the
catalytic converter onto the Y-pipe flange
assembly. Reattach the frame hanger to
the flange and tighten the three nuts.
24.
Install and tighten the oxygen
sensors into the threaded bungs
provided on the Y-pipe and extension.
Use a small amount of anti seize on
the threads of the oxygen sensors. Be
careful to not get any anti-seize on
the sensor elements themselves. Plug
the third oxygen sensor behind the
converter back into its connector.
25.
On the connector on the oxygen
sensor and on the male connector on
the sensor extension lead, remove the
two index pins on the connector shell,
by cutting or filing. Be careful to not
damage the locking mechanism of the
connectors. See Figure 5.
26.
Plug the oxygen sensor extension
leads included in the kit into the
wiring harness where each sensor
was previously connected, then plug
the sensor lead into the extension.
Secure the leads away from any pipes
or moving linkages with the cable ties
provided.
-END, SEcTION 1-
Section 2
RAM-AIR
®
INTAkE
Unlatch the clamp that holds the two
halves of the air filter housing together
and remove the original filter. Install
the Banks Ram-Air filter in place of the
original.
-END, SEcTION 2-
Figure 5
10
96401 v.9.0